CemTec Cement Industry… WEAR & FUSION TECHNOLOGY

KNOW-HOW IN THE CEMENT INDUSTRY For over 100 years, Castolin Eutectic has been a pioneer and leader in wear and fusion technologies. Welding, brazing, thermal spray and wear plates - these are our core technologies for providing innovative, cost-effective and complete solutions for prolonging the service life of equipment in all major industries. Based upon hundreds of successful applications approved by our clients across the globe, Castolin Eutectic can provide optimized solutions with a wide range of products and technologies to combat specific wear in Power Plants. Castolin Eutectic has a...

INNOVATIONS Castolin Eutectic has invested in Research & Development in many specific solutions to wear problems. This includes areas such as carbide selection, carbide size, carbide distributions, matrix compositions, application procedures and process equipment. Skills and knowledge of Castolin Eutectic experts have enabled us to cre- Micrograph of Coating with Tungsten Carbides ate a range of overlay materials combating the widest combination of wear types. This range is continually growing, as we harness new materials to provide better solutions to existing problems as well as answers to...

SOLUTIONS FOR THE CEMENT INDUSTRY Castolin Eutectic is your resource for protection, wear and joining solutions. We believe in working with our customers to find the best answers to their problems. Expert in wear problems we can provide solutions for: • Manufacture of new finished and semi-finished wear parts. • Repair of broken parts • Rebuilding of worn parts • Protection against wear and corrosion • Fusion technology Primary hammer crusher - Mobile Elevator bucket lips Crusher bars Raw mill transport pipe Coal mill roller shells Clinker breaker discs Separator diaphragm Clinker breaker hammer...

ROLLER PRESS Compared with traditional jaw, conical or ball mill crushers, roller crushers provide up to 30 % energy savings, reduced working noise levels and 30 % to 100 % increased production output. Roller Presses crush various materials such as clinker, limestone, minerals, clays etc. by compression between two rollers but they are subject to high stress abrasion and wear. Consequently, the roller surface is often weld hardfaced to increase the lifetime. In France, a cement plant operating a Roller Press experienced 3-4 months roller lifetime using the traditional 4-6 layer weld overlay approach...

CASTOLIN EUTECTIC Castolin Eutectic Locations To increase customer knowhow in wear technology and repair techniques, we have developed a full line of seminars The unique Terolink database of Castolin Eutectic and training programs, teach- contains almost 6,000 fully documented approved applications from around the globe. The case stud- from welders and engineers ies include photographs, technical data, detailed to sales teams and managing descriptions and cost-saving analyses. Product Portfolio - Widest in the Industry Castolin Eutectic Cored Wire Production Together with our sister company,...

HISTORY OF CASTOLIN EUTECTIC 1906: Foundation of Castolin in Lausanne, Switzerland by Jean-Pierre Wasserman. His stroke of genius: to discover a way of welding cast iron at low temperature; in the following years, this innovation was further developed for all industrial metals including aluminium alloys. 1940: Foundation of Eutectic Welding Alloys Corporation in New York 1952: Foundation of Castolin France 1959: Foundation of Eutectic Japan Ltd 1962: Foundation of Eutectic India Ltd. 1960’s: International consolidation under Castolin Eutectic 1970’s: Creation of training centers for Maintenance...

Stronger, with... Castolin Eutectic WEAR & FUSION TECHNOLOGY Castolin Eutectic Eutectic Castolin