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CastoTubes

CastoTubes

CastoTubes

Product catalog summary
Overview: CastoTubes are small diameter, seamless tubes designed for superior industrial performance. They are extremely wear-resistant, lightweight, and easy to join, offering a cost-effective solution for replacing worn tubes and enhancing service life, plant availability, and process productivity.
Specifications: CastoTubes are made from mild steel tubes internally wearface-welded with TeroMaTec 4666 alloy. This provides exceptional wear resistance similar to CastoDur Diamond Plates. Key features include the absence of harmful linear weld joints, perfectly round cross-sections, and spiral welding to minimize distortion.
Wear Resistance: The tubes feature ultra-hard phases anchored in a tough matrix, with hardness 2-3 times higher than the most abrasive media. The unique geometry of hard phases, achieved through controlled cooling, prevents premature wear.
Coating: The internal coating thickness ranges from 3 to 4.5 mm, with hardness reaching 1500 - 2700 HV, resisting abrasion and erosion up to 500°C. Alternative alloys and base tube compositions are available for extreme conditions.
Dimensions and Fittings: Standard CastoTubes range from 82 mm to 303 mm in diameter, with a maximum length of 3 meters. They can be fitted with standard flanges for easy replacement. Elbows are fabricated by cutting and reassembling tubes according to specifications.
Applications: CastoTubes are suitable for industries such as mining, cement, sand and gravel, brickworks, recycling, foundries, iron and steel mills, incineration, and power stations.
Liability Statement: The document includes a disclaimer regarding the technical information provided, emphasizing the need for users to evaluate the suitability and compliance of the product for their specific applications.
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Catalog excerpts

CastoTubes-1

Wearface-welded small diameter tubes Preventive protection against severe abrasion and erosion Small diameter, seamless CastoTubes for superior industrial performance: ■ Extremely wear resistant, lightweight ■ Highly cost effective for rapid replace- ment of worn tubes ■ Increase service life, plant availability

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CastoTubes-2

Easy to weld, mild steel tube Special structure wear resistant weld coating CastoTubes coating Applied internal coating thicknesses are typically 3 - 4.5 mm. The TeroMaTec 4666 wearfacing alloy contains multiple hard phases with hardnesses reaching 1500 - 2700 HV which resist abrasion and erosion up to 500°C. Alternative alloys and different base tube compositions for extreme service conditions (eg high temperature erosion), are available on request. CastoTubes wear resistance Relative Wear Rates CastoTubes - the latest addition to our expanding range of semi-finished, anti-wear solutions for...

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CastoTubes-3

CastoTubes Standard CastoTubes Range Tubes with a minimum diameter of 82 mm are available, with a maximum length of 3 m. CastoTubes can be fitted with standard flanges so that the replacement of worn out tubes can be done quickly and easily. Virtually any inner diameter from the 82 - 303 mm range can be produced by applying a different wearfacing thickness inside the standard base tube. This allows a close mating joint to the existing installation thus avoiding turbulent media flow. Maximum length 3 meters Base tube Outer diam Wall Do (mm) TB (mm) 101,6 5,6 Additional dimensions are available...

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CastoTubes-4

Applications Castolin offers a comprehensive range of solutions for virtually all wear-intensive tube systems in industries like Mines and quarries Sand and gravel pits Shredders and recycling plants Iron and steel mills Cement and ready-mix concrete plants Brickworks Foundries and coking plants Incineration plants and electric power stations Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.