Catalog excerpts
Castolin Eutectic OilTec Services
Open the catalog to page 1Castolin Eutectic Middle East FZE OilTec Services Division Castolin Eutectic Middle East FZE was established in 2012 with a purpose to establish a services facility in the Jebel Ali Free Zone, to provide thermal spray services to our predominantly oil-sector customer base. The facility is being set up as a state-of-the-art thermal spray and repair shop, incorporating our own advanced technology for thermal spray, and utilizing our proprietary ceramic sealing system (SealPlex® range), to deliver extended and enhanced component performance for our customer base. Our location in the Free zone,...
Open the catalog to page 2Wear Testing labs Castolin Eutectic closely co-operates with world renowned technical institutes & universities whose centres of excellence for modelling wear mechanisms include fully equipped laboratories with scanning electron microscopes and wear testing equipment. Such state-of-the-art facilities and testing equipment are essential to accurately monitor progress of wear mechanisms and to understand the complex relationship between materials, microstructures, processes and applications. Scanning electron microscope Wear Pattern analysis Stringent Quality Controls Every stage of our...
Open the catalog to page 3HVOF LIQUID FUEL Simplified overview Coating families Coating material Powder - Metals Tungsten Carbide Max Heating Coating Coating Base coating Coating Deposition Deposition of worksurface micro- Bonding rate yield material thickness structure piece size porosity mm All metals Secondary application Excellent mechanical bond Operating costs Equipment investment Liquid fuel, combustion gases
Open the catalog to page 4HVOF HVOF HVOF Process HVOF Process HVOF Function HVOF is a high pressure, high velocity thermal spray process, using liquid fuel (kerosene) and oxygen which are fed into a combustion chamber, where they are ignited and continuously combusted. The resultant hot gas at a pressure close to 1 MPa, emanates through a converging – diverging nozzle and travels through a straight section. The jet velocity at the exit of the barrel (>1000 m/s) exceeds the speed of sound. A powder feed stock is injected into the gas stream, which accelerates the powder up to 800 m/s. The From our history and DNA,...
Open the catalog to page 5HVOF Advantages Advantages: The value is in the technology - to make it intuitive to operate, to reduce operator errors, to simplify the maintenance and to obtain repeatable high quality coatings. High Bond strength and low porosity coatings. Liquid fuel = thick, low stressed coatings. High hardness, low oxide level coatings. Bond strength > 10,000 psi Proprietary range of ceramic sealants through our Moniplex™ range of products Enhanced corrossion protection and reduced surface friction SEM image of HVOF WC-Co-Cr powder SEM image of HVOF NiCrBSi powder SEM image of CrC-NiCr powder...
Open the catalog to page 6HVOF Applications Hard chrome plating alternative Mud Motor Rotors Ball and gate valves Mandrel Collar Upper bearing Lower bearing Drive shafts and caps Shaft repair and coating Bearing Housing Knocker Housing Ball Valve Finished Aircraft Landing Gear HVOF Lower Bearing Housing HVOF coating on steel roll Stronger, with Castolin Eutectic www.castolin.com
Open the catalog to page 7Range of Coating Systems and their Corresponding Characteristics Treatment Typical Thickness Or Case Depth (μm) Corrosion resistance (Hours) {1} Erosive Wear Factor {3} High Stress Abrasive Wear Factor Adhesive Dry Rubbing Wear Factor (M3/Nm) {4} Carburise steel Nitride steel Chromium Plate Nickel Plate High Energy – Hard Metal Moniplex (Thermal) Oil Industry Results Increased Life Of Rotor Factor Compared to hard chrome in 75,000 to 150,00 PPM chloride Chloride Concentration In Mud In Parts Per Million Hard Chrome Plate Hard Chrome With Nickel Underlay Densified Hard chrome Plate Monitor’s...
Open the catalog to page 8Arc Spraying Arc Spray Process Function Arc is an Arc Spray Process uses a pair of wires which are melted by an electric arc. The arc has a temperature of 5,000 - 6,000°C that melts the wires continuously. Compressed gas - most often air - is used to atomise the molten wire tips and to propel the droplets towards the substrate at velocities exceeding 100 meters per second. This molten material is atomised by compressed gas and propelled towards the workpiece to form a coating. This combination of high temperature and high particle velocities gives arc sprayed coatings very good coating...
Open the catalog to page 9Laser Cladding New investments Castolin Eutectic is investing in a 6kW Laserline, laser cladding machine by the end of 2014 to supplement the capabilities of the OilTec services facility. Process In the laser coating process, the fi ller alloy in powder form is injected into the laser beam, sprayed and welded onto the component in a single step. The clad material may have a higher performance to offer enhanced corrosion resistance or wear resistance to protect a multitude of components. Advantages The laser coating process provides a wide range of benefits compared with conventional arc and...
Open the catalog to page 10Castolin Eutectic in Dubai Workshop Capabilities HVOF booths – 2 nos (High Velocity Oxy Fuel Thermal Spray Coating) Max component length of 9m, with robotically controlled gun. Plasma spray booth – 1 no Max component length of 5m, with robotically controlled gun. Laser cladding machine – 1 no Max component length of 14m, with CNC controlled 8kW laser. Grinding machine, 4m between centres, with 800mm swing Lathe, 3.8m between centers Honing machine, up to 350mm internal diameter Surface grinding Laping machine, for 1-6 light bands with surface finish of 1 Ra Drilling machine Milling machine...
Open the catalog to page 11Contacts OilTec Services OilTec Products CEO Bill McDougall M: +971 50 644 9243 bill.mcdougall@castolin.com OilTec Services CEO Dr. Bryan Allcock M: +44 (0)7702112204 bryan@monitorcoatings.com Technical Manager, Products Bengt Larsson M: +47 958 76500 bengt.larsson@castolin.com UK, Services Derek Jackson M: +44 (0)7894697903 derek@monitorcoatings.com Europe & Russia, Products Hans Erik Elven M: +47 911 35167 hans.erik.elven@castolin.com Middle East, Services Paul Garty M: +971 55 235 2553 paul.garty@castolin.com China, Products Antonio Fu M: +86 1381 7631 629 antonio.fu@castolin.com...
Open the catalog to page 12All Castolin Eutectic catalogs and technical brochures
-
EutecTrode®
12 Pages
-
MICRO GAP 50 DC
2 Pages
-
CastoJet® CJK5
2 Pages
-
EuTronic Arc Spray 4 HF
4 Pages
-
EuTronic® Arc Spray Wires
8 Pages
-
EuTronic® Arc 525 AS
2 Pages
-
EuTroLoy PG 6606
2 Pages
-
EuTroLoy 16457
2 Pages
-
EuTroLoy 16365G
2 Pages
-
OTW 10SS
2 Pages
-
TeroMatec
12 Pages
-
DH range
4 Pages
-
CastoDur
12 Pages
-
CastoTubes
4 Pages
-
Eutalloy ® - Eutalloy ® SF
12 Pages
-
TeroCote ®
8 Pages
-
hardbanding_oil_gas_industry
2 Pages
-
DERBY 425 DS II
2 Pages
-
MICRO GAP 50 DC
4 Pages
-
XuperMIG 3000
2 Pages
-
Castolin Eutectic
48 Pages
-
CastoJet ® HVOF Powder
2 Pages
-
EuTronic ® GAP 2501 DC
4 Pages
-
XuperArc 3200 / 4000 / 5000
2 Pages
-
PowerTec
5 Pages
-
GreenBraz-brazing
12 Pages
-
OTW range
8 Pages
-
GlassTec Brochure
4 Pages
-
SteelTec
8 Pages
-
Distribution Catalog
32 Pages
-
CastoLab
12 Pages
-
OilTec
8 Pages
-
Waste and Recycling
8 Pages
-
Steel
8 Pages
-
Mining
12 Pages
-
Cement
8 Pages
-
GoodAire 1202 ®
2 Pages
-
ID WELD 2501
2 Pages
Archived catalogs
-
wear plates
2 Pages
-
GAP
8 Pages
-
CastoDyn SF Lance
2 Pages
-
CastoMIG
12 Pages
-
XuperTIG
8 Pages
-
CastoTIG 2201 DC
2 Pages
-
CastoTIG 1501 DC
2 Pages
-
XuperMax²
2 Pages
-
UltraMax²
2 Pages