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Solenoid valves

Solenoid valves
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Solenoid valves

Product catalog summary
Specifications:
The solenoid valves are constructed using hot forged brass for the body, copper for solder connections, and stainless steel for the plunger. They are designed for refrigerating systems and comply with the Pressure Equipment Directive 97/23/EC.
Installation:
Valves can be installed in any section of a refrigerating system, following limits in specified tables. The system must be clean before installation due to the sensitivity of P.T.F.E. gaskets to debris. The flow direction should match the arrow on the valve body, and valves should not be mounted with the coil pointing downwards. Careful brazing is required to avoid valve damage.
Operation:
Valves are either normally closed (NC) or normally open (NO). NC valves stop refrigerant flow when de-energized, while NO valves stop flow when energized. Both direct acting and pilot operated types are available.
Applications:
These valves are suitable for commercial refrigeration and conditioning systems using Group II refrigerants and are classified as "Pressure accessories" under the Pressure Equipment Directive.
Electric Type Approval:
Coils are approved by VDE and Underwriters Laboratories for continuous use with a maximum ambient temperature of 50°C, available for both AC and DC applications.
Tables and Data:
  • Table 1a & 1b: Lists characteristics of NC valves with SAE Flare and ODS connections.
  • Table 2: Provides dimensions and weights of NC valves with 9100 coil.
  • Table 3: Details refrigerant flow capacity for NC valves.
  • Table 4a & 4b: Lists characteristics of NO valves with SAE Flare and ODS connections.
  • Table 5: Provides dimensions and weights of NO valves with 9120 coil.
  • Table 6: Details refrigerant flow capacity for NO valves.
Construction:
Coils are used in a 20 VAC connector/rectifier circuit. Coils HM2 (9100) are class H, while CM2, HM3, and HM4 are class F, compliant with IEC 85, EN 60730-1, and EN 60730-2-8 standards. Coils HM2 (9105) are class F with UL approved EIS, compliant with UL 429 Standards.
Coils:
A table lists characteristics of various coil types, including protection degree, connections, frequency, voltage tolerance, and catalogue numbers. Coils are protected to IP65/IP68 standards according to EN 60529.
Junction Boxes:
The junction box 9150/R45 includes a full-wave bridge rectifier and VDR for protection, specifically for use with coils 9120/RD6 (220 VRAC). It warns against using these junction boxes with other coil types to prevent damage. Junction boxes are standardized to DIN 43650 and offer IP65 protection.
Applications:
Solenoid valves are classified as "Pressure accessories" under the Pressure Equipment Directive 97/23/EC, suitable for various fluids including water, air, secondary coolants, and light oils, designed for gaseous and liquid states.
Solenoid Valves:
The document details the construction and operation of solenoid valves, which are normally closed, listing materials used and specifications for different valve series.
Installation:
Guidelines include ensuring clean piping and correct flow direction. Valves can be mounted in any position except with the coil pointing downwards. Electrical connections must match the coil's voltage and frequency.
Air and Liquid Capacity:
Tables provide air capacity values under specific conditions and guidelines for selecting valves based on Kv values and pressure differentials. The document also discusses the impact of fluid viscosity on valve operation.
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Catalog excerpts

Solenoid valves-2

32 cover; – chloroprene rubber (CR) for outlet seal gaskets; – P.T.F.E. for seat gaskets. INSTALLATION The valves can be installed in all sections of a refrigerating system, in compliance with the limits and capacities indicated in Tables 3 and 6. Tables 1 and 4 show the following functional characteristics of a solenoid valve: – PS; – TS; – Kv factor; – minimum Opening Pressure Differential (minOPD), that is the minimum pressure differential between inlet and outlet at which a solenoid valve, pilot operated, can open and stay opened; – maximum Opening Pressure Differential (MOPD according to...

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Solenoid valves-5

35 Connectors are not included in the boxes and have to be ordered separately.

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Solenoid valves-7

37 TABLE 4a: General Characteristics of NO valves (normally open) with SAE Flare connections Catalogue number 0,05 0,07 0,05 SAE Flare 3/8" 1/2" 5/8" 5/8" 3/4" 5/8" 3/4” 7 12,5 16,5 0,80 2,20 2,61 3,80 4,80 3,80 4,80 21 19 – 35 +105 (1) +110 (2) +105 (1) 32 Art. 3.3 Connections Seat size nominal Ø [mm] Kv Factor [m3/h] Operating Principles MOPD Opening Pressure Differential [bar] min OPD min. TS [°C] max. PS [bar] Risk Category according to PED Coil type HM3 (D.C.) 1164/3 1170/4 1170/5 1150/5 1150/6 1190/5 1190/6 R R R R R R R Diaphragm pilot operated Diaphragm Pilot Operated Piston Pilot Operated...

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Solenoid valves-10

40 Protection against electric contacts is class I for all the coils. Therefore, for safety purposes, coils must be effectively connected to an earthing system. Rubber gaskets on the upper and lower ends of coil ensure moisture protection of winding. Coils HM2 and HM3 may be joined to all connectors produced by Castel except type 9155/R01; protection degree guaranteed by this system, coil (HM2, HM3) + connector, is IP65 according to EN 60529. Coils HM4 must be preferably used with connector type 9155/R01; protection degree guaranteed by this other system, coil HM4 + connector 9155/R01, is IP65/IP68...

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Solenoid valves-13

43 gland nut of casing is suitable to receive cables with an external diameter of 6 ÷ 9 mm and is provided with a self-locking device. Cables sized 3 x 0,75 mm2 are to be preferred for this junction box too. The junction box type 9155/R01 offers a protection degree IP65/IP68 against dust and water, according to EN 60529, when correctly installed with the proper gaskets, which are supplied as standard. The junction box 9150/R45 is equipped with a full-wave bridge rectifier plus VDR for protection. The VDR device, Voltage e-Dependent-Resistor, is a special type of resistor, placed in parallel to...

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Solenoid valves-14

44 APPLICATIONS The solenoid valves, shown in this chapter, are classified “Pressure accessories” in the sense of the Pressure Equipment Directive 97/23/EC, Article 1, Section 2.1.4 and are subject of Article 3, Section 1.3 of the same Directive. They are designed for the applications specified in Table 1 where the different fluids are indicated with the following symbols, according to an already established code: – W = Water; – L = Air; – B = Secondary coolants (solutions of glycol and water); – O = Light oils (gas oil). In short these valves may be used: – with fluids in the gaseous state proper...

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Solenoid valves-15

45 OPERATION All the valves for different fluids are normally closed. NC = when the coil is de-energised the plunger stops the refrigerant flow. The valves series 1512 and 1522 are direct acting, while the valves series 1132 and 1142 are pilot operated with diaphragm. CONSTRUCTION The main parts of the valves are made with the following materials: – hot forged brass EN 12420 – CW 617N for body and cover; – austenitic stainless steel EN 10088-2 – 1.4303 for enclosure where the plunger moves; – ferritic stainless steel EN 10088-3 – 1.4105 for plunger; – austenitic stainless steel EN ISO 3506 –...

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Solenoid valves-16

46 AIR CAPACITY Table 2 provides the values of air capacity under the following conditions: • temperature at valve inlet = 20 °C; • discharge pressure (absolute) = 1 bar; • Kv of the valve under consideration = 1 m3/h. The pressures upstream the valve specified in the table are absolute values. EXAMPLE Select the valve suitable for use with approximately 200 m3/h of air, assuming an absolute pressure of 8 bars at valve inlet ( = 7 bars of relative pressure + 1 bar) and an acceptable pressure drop across the valve of 1,5 bars. In the column of pressures upstream the valve, the value 8 is shown;...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.