Hose

Hose
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Hose

Product catalog summary
Choice of Flexible Hose Size: The document outlines a method for selecting the appropriate flexible hose size based on fluid flow and speed. A graph is used to determine the hose diameter by drawing a line between known flow and speed values. If the calculated diameter does not match available sizes, the next larger size should be chosen. Recommended speeds for intake and return systems are provided to ensure optimal conditions.
Hose Types and Dimensions: Various hose types are listed with their corresponding dimensions in DN (diameter nominal), size (SAE J517), and inches. The document includes working pressures in bar and psi for different hose standards such as EN 853, EN 857, and EN 856.
Working Pressures: The document details the working pressures for different hose types, including braided and spiral wired hoses, and thermoplastic hoses. It notes that for compressed air applications, the maximum pressure is 50 bar and the maximum temperature is 80°C.
Hose Branding and Specifications: Details on hose branding include the manufacturer's logo, hose type according to European and US standards, nominal working pressure, and production date. Symbols for inner diameter, minimum bending radius, maximum working pressure, burst pressure, and hose weight are explained.
Applications and Manufacturing: The document describes applications and manufacturing details for various hose types, including medium and very high-pressure hydraulic systems. It specifies materials used for internal tubes, reinforcement, and covering, as well as working temperature ranges.
Assembly Instructions: Instructions for assembling flexible hose fittings are provided, including cutting the hose to the desired length, inserting the sleeve, and fitting the stud into the hose.
Specifications and Procedures for Hose Assembly:

Standard Series Fittings for Flexible Hoses with External Peeling:
1. Cut the hose to the desired length using a disc cutter and clean the edges.
2. Remove the external cover to the specified length without damaging the metal reinforcement.
3. Insert the sleeve to cover the exposed hose section.
4. Insert the fitting stem until it contacts the sleeve.
5. Press the sleeve using clamps as per pressing tables.
6. Check the fitting hole collapse with appropriate tools; hoses outside tolerance are unusable.

Series Interlock Fittings for Flexible Hoses with External and Internal Peeling:
1. Follow similar steps as the standard series, with additional internal substrate removal.
2. Ensure no damage to the metal reinforcement and remove machining residues.
3. Check fitting hole collapse; non-compliant hoses must be remade.

Tightening Torques:
Tables provide torque values for various fittings, including light and heavy series, and different thread types. Values are indicative and may vary based on materials and tolerances.

Installation Prescriptions According to DIN 20066:
1. Avoid axial torques and ensure no tensile stress beyond hose weight.
2. Maintain minimum bending radius and use elbow fittings if necessary.
3. Protect hoses from external damage and ensure proper assembly position.
4. For moving parts, calculate hose length to maintain bending radius and avoid tensile stress.

Length and Orientation of Assembled Hoses:
1. Measure hose length at connection ends for straight fittings; consider interaxes for elbows.
2. Account for potential length changes under pressure.
3. Determine fitting orientation for correct assembly, considering observer's position.

Tolerances:
Length and orientation tolerances are specified for hoses assembled according to DIN 20066.
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Catalog excerpts

Hose-2

CHOICE OF FLEXIBLE HOSE SIZE The graph below can be used for the correct choice of the flexible hose. It lets you calculate the tube dimension according to the flow value and speed of the fluid. To find out the dimension of the right hose, draw a straight line connecting the known values of flow and speed. The intersection of this line on the middle of the picture determines the value of the diameter of the hose to be chosen. In case the value found does not correspond with one of the diameters DN indicated, the highest value must be chosen. Use the speeds suggested for intake and return pressure...

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Hose-3

Hose type Hose type Nominal Manufacturer’s as per as per US working logo European standard standard pressure Code hose Hose dimension as per European standard Hose dimension as per US standard

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Hose-4

Application Manufacture: - Internal tube - Reinforcement - Covering Working temperature Medium pressure hydraulic systems with mineral and vegetable oils, water, aqueous solutions, air*, inert gases*. Substrate of synthetic oil resistant rubber. 1 braid of high resistance steel. Black synthetic rubber resistant to abrasion, oils, fuels, ozone, atmospheric agents. * With gas pressures higher than 15 bars, the covering needs perforation. from -40°C to +100°C, differences up to +120°C are tolerated. HOSE EN 853 2SN - SAE 100 R2AT Application Manufacture: - Internal tube - Reinforcement - Covering...

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Hose-5

Application Manufacture: - Internal tube - Reinforcement - Covering Medium pressure hydraulic systems with mineral and vegetable oils, water, aqueous solutions, air*, inert gases*. Substrate of synthetic oil resistant rubber. 1 braid of high resistance steel. Black synthetic rubber resistant to abrasion, oils, fuels, ozone, atmospheric agents. * With gas pressures higher than 15 bars, the covering needs perforation. Working temperature from -40°C to +100°C, differences up to +120°C are tolerated. HOSE EN 857 2SC Application Manufacture: - Internal tube - Reinforcement - Covering Medium pressure...

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Hose-6

Manufacture: - Internal tube - Reinforcement - Covering For cleaning with high pressure hot water. Special synthetic rubber resistant to 150°C, hot water, detergents. 1 braid of high resistance steel. Special black synthetic rubber with cloth impression, microperforated, resistant to oils, abrasion and atmospheric agents. Application For cleaning with high pressure hot water. Manufacture: - Internal tube Special synthetic rubber resistant to 150°C, hot water, detergents. - Reinforcement 1 braid of high resistance steel. - Covering Special black synthetic rubber with cloth impression, microperforated,...

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Hose-7

Application For cleaning with high pressure hot water. Manufacture: - Internal tube Special synthetic rubber resistant to 150°C, hot water, detergents. - Reinforcement 2 braids of high resistance steel. - Covering Special black synthetic rubber with cloth impression, microperforated, resistant to oils, abrasion and atmospheric agents. Working temperature from -40°C to +150°C HOSE EN 856 4SP Application Manufacture: - Internal tube - Reinforcement - Covering Working temperature Very high pressure hydraulic systems, also pulsating, with oils, water, aqueous solutions, air*, inert gases*. Substrate...

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Hose-8

Application Manufacture: - Internal tube - Reinforcement - Covering Working temperature Very high pressure hydraulic systems, also pulsating, with oils, water, aqueous solutions, air*, inert gases*. Substrate of synthetic oil resistant rubber. 4 spirals of high resistance steel. Black synthetic rubber resistant to abrasion, oils, fuels, ozone, atmospheric agents. * With gas pressures higher than 15 bars, the covering needs perforation. from -40°C to +100°C, with discontinuous operation +120°C max. HOSE EN 856 R13 Application Manufacture: - Internal tube - Reinforcement - Covering Working temperature...

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Hose-9

Application Manufacture: - Internal tube - Reinforcement - Covering Medium pressure hydraulic systems with mineral and vegetable oils, water, aqueous solutions, air*, inert gases*. Oil resistant thermoplastic polymer. 2 braids of high resistance polyester. abrasion resistant thermoplastic polyurethane. Working temperature from -40°C to +100°C. HOSE R7TM Application Manufacture: - Internal tube - Reinforcement - Covering Medium pressure hydraulic systems with mineral and vegetable oils, water, aqueous solutions, air*, inert gases*. Oil resistant thermoplastic polymer. 1 braid of high resistance...

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Hose-10

ASSEMBLY INSTRUCTIONS FOR FLEXIBLE HOSE FITTINGS FITTINGS FOR FLEXIBLE HOSES WITHOUT EXTERNAL PEELING - STANDARD SERIES 1. Cut the hose at the desired length at a right angle with the specific disc cutter. Remove any cutting residues from the hose edge (Fig.1). 2. Insert the sleeve on the hose until it stops (Fig.3). 3. Insert the stud of the fitting into the hose until the same fitting comes into contact with the sleeve (Fig.4). 4. Press the sleeve on the hose with the suitable clamps following the directions in the pressing tables (Fig.5). 5. It is imperative to check the collapse of the fitting...

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Hose-11

Notes: All the values reported in the above tightening tables are mere indication, and come from a series of practical tests carried out in the technical laboratory of CASALGRASSO (CN). These may vary according to the materials and to the tolerances of the employed components.

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Hose-12

THREAD UNF/UN BSPP THREAD Notes: All the values reported in the above tightening tables are mere indication, and come from a series of practical tests carried out in the technical laboratory of CASALGRASSO (CN). These may vary according to the materials and to the tolerances of the employed components.

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Hose-13

PRESCRIPTIONS FOR THE INSTALLATION OF FLEXIBLE HOSES ACCORDING TO DIN 20066 To ensure the efficiency, safety and duration of the flexible hoses and related fittings it is necessary not to exceed the admitted working pressures and maximum temperatures, assemble the hoses correctly, use the most suitable fittings based on the assembly conditions, determine the length of the hoses in consideration of their movement, if any. Therefore, the correct installation of the assembled flexible hoses requires the compliance with the prescriptions described below. 1. Do not apply torques to the flexible hoses...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.