CUBE compact palletizer
15Pages

CAST AUTOMATION Pack Robot Series Compact and moveable palletizer

You would like to take care of your workers, but ... Loading boxes • Space is insufficient in your productive plant • Your production is not high and return on investment takes too long • You are concerned about your operators safety, as well as the skills of your workers to operate complex machin

CUBE is the solution • It is very compact and easy to move • You will recoup the investment in less than three years with only one work shift. CUBE is ideal for 6-8 boxes/min productions • Eliminate risk of injury to your workers your palletizing process to

how it works 1. Ready, set, go!! CUBE is directly couple with conveyors at the end of the production line, after the box packing station. Once it is in place, the operator selects the desired program and manually positions the empty pallet in the loading area. 2. Relax A system of Cartesian axes with high-speed servo-driven movement loads each box placing it on the pallet layer by layer, making the drawing-mosaic previously selected in the “CUBE” program. 3. Next Once the pallet is complete, the operator can remove the full pallet and place an empty one in order to continue the cycle

GRIPPER HEAD AND SERVO-MOTORS Pack Robot Series The Cartesian palletizer, CUBE, has been designed to manipulate cardboard boxes in order to organize your production on comfortable pallets. VACUUM GRIPPING SYSTEM BY MULTIPLE SUCTION CUPS OR VACUUM TABLE A compact and flexible design, it allows to adapt to any small area. Data sheet MAXIMUM PALLETIZING HEIGHT (including pallet) MAXIMUM LOAD (head included)
 CAPACITY HEADS AVAILABLE PALLET MEASUREMENTS • CUBE 800 • CUBE 1000 ELECTRICAL POWER 1950 mm * 16 kg/box * 6-8 box/min. * Vacuum system 800x1000 mm 1000x1000 mm 10 kW

10 reasons to trust CUBE

It has been ergonomically designed to avoid injury to your workers and in accordance with CE regulations. Thanks to the automated palletizing process, it allows you to reduce costs and times. The compact design of CUBE allows you to work in a small area. Its measurements are: • Equipped with a safety light curtain at the access to the machine • Head collision detection • Designed to handle cardboard boxes • Acoustic warning system for the last layer of boxes and due to machine failure • Open box detector on the box supply conveyor • Output signal to stop the machine in case it is not...

4. Move it wherever you want Thanks to the wheel system and its weight of 850kg, you can easily move CUBE. Once positioned where you want, you have to activate just the anchoring system, to fix it to the ground. 5. Careful load/boxes handling • Vacuum grip system to safely transport loads up to 16kg • The gripper head can rotate the position of the boxes between 0-90º • Depending on the characteristics of your product, we can adjust speed and acceleration for an optimal palletizing process 6. Flexibility CUBE was designed with an adaptive centering system with manual adjustment, to correct...

8. Digital control system 9. Remote assistance & monitoring Thanks to a 10.1” touch screen, the operator can manage all the functions of the CUBE palletizer easily and simply. Control by PLC. During first two years, the remote assistance service will be included. When the palletizer does not receive boxes for a certain time, the energy saving mode is activated. As well as, the CAST CONTROL supervision software for the management of production efficiency, with real-time recording and monitoring on different devices (mobile, tablet and PC). 10. Intuitive and multi-language interface The user...

• Design according to Machine Directive 2006/42 / CE • Emergency stop button • Safety light curtain at the pallet entrance • Failure detection in vacuum circuit • Failure detection in electrical and pneumatic supply • Failure detection in open boxes Your safety, • Detection of the most common errors in the definition of the palletizing program • The first cycle is carried out at low speed, to avoid collisions, due to an accidental movement pallet or configuration changes • Box centering system before gripping process starts • Oblique unloading of boxes onto pallets, to ensure precise...

CAST Control monitoring anywhere The equipment saves a log file with all the records. It will be very useful for your continuous improvement process. The information collected is: • Production done • Average time of arrival of a box • Average palletizing speed • Machine time working Monitoring system Our CAST Control service is included free of charge, to control production. Thanks to its use, the factory manager will be able to supervise and monitoring the current production and in a 10-day history. It can be viewed in real time and from any computer in the production plant. • Machine stop...

Frequently asked questions SAFETY, REGULATIONS AND MAINTENANCE DEADLINES AND DELIVERY TIMES What happens if a pallet is half full? How long would it take to manufacture CUBE? CUBE memorizes it. When you turn the machine back on, and start the cycle, it will continue to the next position. Manufacturing would take 3 months. How long will it take to install it? How much does CUBE cost approximately? What happens if there is an open box before it goes inside the palletizer? Installation will take less than 8 hours. The final price will depend on your needs. How long does commissioning and...

CAST Automation About us After more than 20 years developing automated machines for many different industrial sectors and leading international projects, CAST Automation was created with the aim of manufacturing high value-added products. This allows our clients to increase their productivity and competitiveness by reducing their operational costs and increasing the safety of their workers. From CAST we want to provide excellent services and affordable machines for any company. In order to achieve this, we work together a great team of professionals, suppliers and collaborators; to develop...