Designed and manufactured by Cast Aluminum Solutions (CAS), CAST-X Circulation Heaters are engineered using the latest thermal modeling and finite element analysis technology. CAST-X heaters feature low-watt-density heating elements cast into aluminum bodies which also contain the helical-coiled stainless steel flowpath tubes. The media is sequestered in these tubes, never touching the heating elements: a critical safety benefit, especially when heating explosive or sensitive media. All CAST-X units are capable of heating liquids and gases alike. CAST-X heaters are self-draining, for safety and cleanliness. With compact, non-welded bodies, plus NEMA & ATEX enclosures, CAST-X units are small-footprint, high-output heaters that meet the needs of high-purity processes, flammable operations, and your most critical heating applications. SPECIFICATIONS: • Power: • 1 kW Total to 6 kW Total • Voltage Range: 120 - 480 V • Max Line Current: 25 A per circuit • Tubing: • .500" OD (1/2") (12.7 mm) • .065" Wall (1.7 mm) • Overall Process Tube Length: 150" (3810 mm) • 316L Stainless Steel (standard) • Inconel (optional upgrade) • Passivated or Electro-Polished (optional upgrades) • Max Pressure: 5100 psi (351 bar) • Enclosures: • NEMA 1 (general-purpose/dust-proof)* • NEMA 4 (moisture-resistant)* • NEMA 7 (explosion-proof) • Available with Standard or Standoff Design • Max Working Temperatures: • NEMA 1 (dust-proof/general-purpose): 482°F (250° C) with standoff: 662°F (350°C) with t-stat (w/ or w/o standoff: 250°F (121°C) • NEMA 4 (moisture-resistant): 350°F (175°C) with standoff: 662°F (350°C) • NEMA 7 (explosion-proof): 482°F (250°C) Published temperatures are for housing at 12 o'clock position; higher temps may be possible at 6 o'clock position. See factory for details. • Sensors: • K or J Type Thermocouples Standard • Snap-Action High-Limit Thermostat • Process and High-Limit Thermocouples • Available Accessories: • Insulating Jacket • Compression Fittings APPLICATIONS: • Compressor Condensate Evaporation • Semiconductor Solvent Applications • DI Water Heating • Fuel and Oil Pre-Heating • Nitrogen Gas Heating • Two-Part Urethane and Foam Systems • Anodizing / Plating Pre-Wash Applications FEATURES & BENEFITS: • SS 316L Fluid Path is Separate from Heating Elements (allows safe heating of sensitive materials and prevents contamination) • Low Ownership Cost: Minimal Maintenance & Downtime • Self-Draining & Non-Welded (reduces contamination) • Food, Medical & Semiconductor Application Compatible • Available with Cost-Effective Over-Temperature Protection • Compatible with High Pressure Applications • Standoff Housings Available (for higher temperatures) CAST ALUMINUM Solutions Tel: 630-879-2696 • [email protected] • www.CastAlumi

CAST-X 2000 Circulation Heater GENERAL-PURPOSE (NEMA 1) ENCLOSURE GENERAL-PURPOSE (NEMA 1) WITH THERMOSTAT GENERAL-PURPOSE (NEMA 1) WITH STANDOFF, NO THERMOSTAT GENERAL-PURPOSE (NEMA 1) WITH STANDOFF & THERMOSTAT CAST-X 2000 Heating Profile: Delta-T Water 88.9 Heater Wattage: Temperature Increase (Delta-T, °C) Temperature Increase (Delta-T, °F) (Process Fluid = Water @ 42°F / 5.6°C Inlet Temp, Single Pass, 100% Power, Set Point 752°F / 400°C) CAST-X 2000 Pressure Drop Profile: Delta-P Water (Process Fluid = Water. Change in Pressure from Inlet to Outlet, Single Pass) Pressure Drop (Delta-P, kPa)...

MOISTURE-RESISTANT (NEMA 4) WITH OR WITHOUT THERMOSTAT MOISTURE-RESISTANT (NEMA 4) WITH STANDOFF, WITH OR W/O THERMOSTAT 8.9 227 CAST-X 2000 Heating Profile: Delta-T Air 388.9 Heater Wattage: Temperature Increase (Delta-T, °C) Temperature Increase (Delta-T, °F) (Process Fluid = Air @ 100 psi (689 kPa), 70.7°F / 21.5°C, Single Pass, Set Point 752°F / 400°C) CAST-X 2000 Heating Profile: Delta-P Air (Process Fluid = Air @ 100 psi (689 kPa), 70.7°F / 21.5°C, Single Pass, Set Point 752°F / 400°C) Pressure Drop (Delta-P, kPa) Pressure Drop (Delta-P, PSI)

CAST-X 2000 Circulation Heater Engineering Expertise • Speed to Market • Operational Excellence Cast Aluminum Solutions (CAS) manufactures the CAST-X line of circulation heaters, plus a broad range of heating, cooling, and non-thermal components. We are relied upon by OEMs and end-users alike throughout the semiconductor, medical device, aerospace, industrial gas, fluid-handling, food equipment, and energy markets. Our multi-discipline team of engineers and technicians works closely with customers to develop practical solutions to complex process challenges. We utilize industry standard applications...

Building a CAST-X 2000 Part Number Base Circulation Heater Heater Power- Enclosures & Sensors— High Limit Switches- Metric Mountings- Use the graphs below to build your CAST-X 2000. Assigning numbers for sections AAAA, BB and CC. If you need metric mountings, assign "M" to section D. If metric mounts are not required, leave section D blank. For assistance, contact CAS directly.

SINGLE PHASE CIRCUIT CAST-X 2000 Available Circuit Types The CAST-X 2000 is manufactured with these types of circuit configurations. *Wiring schematic only shows heater elements. Refer to I&M Manual for further details on wiring of snap-action switches and thermostats (if applicable). NEMA 1 ENCLOSURE WITH THERMOSTAT NEMA 4 WITH THERMOSTAT INSIDE ENCLOSURE Need Help with Part Numbers or Engineering Calculations? The CAS Team is ready and available to help you work through part number configurations, provide engineering advice, and ensure customers purchase the heater most appropriate for their...