Designed and manufactured by Cast Aluminum Solutions (CAS), CAST-X Circulation Heaters are engineered using the latest thermal modeling and finite element analysis technology. CAST-X heaters feature low-watt-density heating elements cast into aluminum bodies which also contain the helical-coiled stainless steel flowpath tubes. The media is sequestered in these tubes, never touching the heating elements: a critical safety benefit, especially when heating explosive or sensitive media. All CAST-X units are capable of heating liquids and gases alike. CAST-X heaters are self-draining, for safety and cleanliness. With compact, non-welded bodies, plus NEMA & ATEX enclosures, CAST-X units are small-footprint, high-output heaters that meet the needs of high-purity processes, flammable operations, and your most critical heating applications. SPECIFICATIONS: • Power: • 700 W Total to 3 kW Total • Voltage Range: 120 - 480 V • Max Line Current: 15 A • Tubing: • .313" OD (5/16") (7.9 mm) • .020" Wall (.5 mm) • Overall Process Tube Length: 137" (3480 mm) • 316L Stainless Steel (standard) • Inconel (optional upgrade) • Passivated or Electro-Polished (optional upgrades) • Max Pressure: 2100 psi (144 bar) • Enclosures: • NEMA 1 (general-purpose/dust-proof) • NEMA 4 (moisture-resistant) • Max Working Temperatures: • No Enclosure: 662°F (350°C) • NEMA 1 (dust-proof/general-purpose): 608°F (320°C) with thermostat: 250°F (121°C) • NEMA 4 (moisture-resistant): 482°F (250°C) with thermostat: 250°F (121°C) Published temperatures are for housing at 12 o'clock position; higher temps may be possible at 6 o'clock position. See factory for details. • Sensors: • K or J Type Thermocouples Standard • Snap-Action High-Limit Thermostat • Process and High-Limit Thermocouples • Available Accessories: • Insulating Jacket • Compression Fittings APPLICATIONS: • Engine Pre-Heating • Solvent Heating • Hydrogen Peroxide Vaporization • Commercial Foodservice Machines • Air, Co2 and Nitrogen Heating • Coating & Resin Heating • Steam Generation FEATURES & BENEFITS: • SS 316L Fluid Path is Separate from Heating Elements (allows safe heating of sensitive materials and prevents contamination) • Compact Footprint Saves Space in Equipment • Self-Draining, Low-Maintenance Design • Available With Thermostat, to Simplify Control Wiring • Robust Cast-In Construction Insures Long Heater Life • Minimal Leak Potential Due to Non-Welded Design • Wide Application Compatibility (including high pressure) CAST ALUMINUM Solutions Tel: 630-879-2696 • [email protected] • www.CastAluminumSol

CAST-X 1000 Circulation Heater NO ENCLOSURE GENERAL-PURPOSE (NEMA 1) NO THERMOSTAT Heater Wattage: 1 1.5 3.8 5.7 Flow Rate (gpm and l/min) Temperature Increase (Delta-T, °C) Temperature Increase (Delta-T, °F) CAST-X 1000 Pressure Drop Profile: Delta-P Water (Process Fluid = Water. Change in Pressure from Inlet to Outlet, Single Pass) 1 1.5 3.8 5.7 Flow Rate (gpm and l/min) Pressure Drop (Delta-P, kPa) Pressure Drop (Delta-P, PSI)

MOISTURE-RESISTANT (NEMA 4) WITH OR WITHOUT THERMOSTAT 1/4-201/4-20 or or M8 x 1.25 x 1.25 M8 tapped tapped holes holes Heater Wattage: 10 15 283.2 424.8 Flow Rate (scfm and slm) Temperature Increase (Delta-T, °C) Temperature Increase (Delta-T, °F) CAST-X 1000 Heating Profile: Delta-P Air (Process Fluid = Air @ 100 psi (689 kPa), 70.7°F / 21.5°C, Single Pass, Set Point 752°F / 400°C) 10 15 283.2 424.8 Flow Rate (scfm and slm) Pressure Drop (Delta-P, kPa) Pressure Drop (Delta-P, PSI) GENERAL-PURPOSE (NEMA 1) WITH THERMOSTAT

CAST-X 1000 Circulation Heater Engineering Expertise • Speed to Market • Operational Excellence Cast Aluminum Solutions (CAS) manufactures the CAST-X line of circulation heaters, plus a broad range of heating, cooling, and non-thermal components. We are relied upon by OEMs and end-users alike throughout the semiconductor, medical device, aerospace, industrial gas, fluid-handling, food equipment, and energy markets. Our multi-discipline team of engineers and technicians works closely with customers to develop practical solutions to complex process challenges. We utilize industry standard applications...

Base Circulation Heater Heater Power- Enclosures & Sensors— High Limit Switches- Metric Mountings Building a CAST-X 1000 Part Number Use the graphs below to build your CAST-X 1000. Assigning numbers for sections AAAA, BB and CC. If you need metric mountings, assign "M" to section D. If metric mounts are not required, leave section D blank. For assistance, contact CAS directly.

CAST-X 1000 Available Circuit Types The CAST-X 1000 is manufactured with a single heating element, and is offered with or without a thermostat. Refer to I&M Manual for further details on wiring of snap-action switches and thermostats (if applicable). SINGLE PHASE CIRCUIT SINGLE PHASE CIRCUIT WITH SWITCH NEMA 1 ENCLOSURE WITH THERMOSTAT NEMA 4 ENCLOSURE, WITH THERMOSTAT INSIDE ENCLOSURE Need Help with Part Numbers or Engineering Calculations? One of the key advantages of working with CAS is the accessibility of our team and ability to offer assistance. The CAS Team is ready and available to help...