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Electronic Control Devices [EL 01 T A]

Electronic Control Devices [EL 01 T A]
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Electronic Control Devices [EL 01 T A]

Product catalog summary
Introduction
Casappa's electronic control devices are engineered for efficient hydraulic power management in compact mobile machines. They improve fan drive systems and closed-loop speed regulation, especially when paired with gear motors and variable displacement piston pumps, offering flexibility and energy savings.

Electronic Control Unit (ECS200/ECS300)
The ECS200 and ECS300 units are equipped with durable cases, 24-pin connectors, and a 32-bit Power-PC processor. They support up to two CAN 2.0B ports and Bluetooth connectivity, adhering to CAN open and SAE J1939 standards, and are built to endure extreme temperatures and mechanical shocks.

Speed Sensor
This sensor detects gearwheel speed in fan drive systems, operating within 0.1 to 20 kHz and temperatures from -30 to 125°C. It includes short circuit immunity and reverse polarity protection.

Pressure Sensor
Capable of measuring up to 400 bar, this sensor operates between -40 and 100°C, providing an output signal of 0.5 to 4.5 V.

Air/Fluid Temperature Sensor
Designed for cooling fluids and oils, this sensor functions from -40 to 150°C using a thermistor with an NTC resistive element.

Swivel Angular Sensors (MVP and LVP Series)
These sensors measure swashplate position, converting it into a voltage output signal, with a 12-bit angular resolution and protection against short circuits and reverse polarity.

Connectors Kit and Tools
The document outlines various connectors, bootloader tools, diagnostic cables, and service tool software essential for the operation and maintenance of these devices.
Technical Specifications
Electromagnetic Compatibility:
- Load dump protection: ISO 7637-2, Test level: 123 V
- Electrostatic discharge: ISO 10605, with various discharge levels

Environmental Resistance:
- Random noise and mechanical shock resistance, IP67 and IP6K9K protection

Temperature Tests:
- Includes temperature cycling, shock, and extreme temperature endurance tests

Swivel Angular Sensor:
- Converts swashplate position to voltage output for electronic torque regulation

Connectors:
- Various types with specifications on temperature, wire size, current rating, and protection level

Software Tools:
- Casappa Bootloader Tool and Diagnostic Cable for remote ECU programming
- Casappa Service Tool Software for parameter configuration and diagnostics

Notes:
- Specifications may change due to continuous improvement policies.

Contact Information:
- Casappa S.p.A., Via Balestrieri, 1, 43044 Lemignano di Collecchio, Parma, Italy. Tel: (+39) 0521 30 41 11, Fax: (+39) 0521 80 46 00, Email: [email protected], Website: www.casappa.com
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Catalog excerpts

Electronic Control Devices [EL 01 T A]-1

ELECTRONIC CONTROL DEVICES Headquarters: CASAPPA S.p.A. Via Balestrieri, 1 43044 Lemignano di Collecchio Parma (Italy) Tel. (+39) 0521 30 41 11 Fax (+39) 0521 80 46 00 IP Videoconferencing E-mail: [email protected] www.casappa.com

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Electronic Control Devices [EL 01 T A]-2

Electronic control devices

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Electronic control devices 'A CASAPPA FLUID POWER DESIGN INTRODUCTION ELECTRONIC CONTROL DEVICES Electronic controls allow a smart management of the hydraulic power in compact mobile machines. In combination with gear motors, Casappa electronic controls allow very efficient fan drive systems or closed loop speed regulation. In combination with variable displacement piston pumps, Casappa has developed specific smart solutions, which provide a high level of flexibility and new functions to the system, along with energy saving. These solutions are named CSC, Casappa Smart Control: • CS Flow Control...

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Electronic control devices 3 CASAPPA FLUID POWER DESIGN ELECTRONIC CONTROL UNIT ECS200 / ECS300 New ECS200 / ECS300 Electronic control Unit: • Robust case • 24 pins: 2x12 poles Deutsch DTM • 32 bit floating point Power-PC running at 120 Mhz • 12 bit A/D converter • Up to 2 CAN 2.0B port • 3 Output stages with pulse-width-modulated current regulation (PWM) • Download the software from a PC to the flash memory • Can be used in all type of mobile operating machines (agriculture, forestry, building construction) • The CAN BUS is available with CAN open and SAE J1939 standard • Bluetooth Connectivity •...

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Electronic control devices 'A CASAPPA FLUID POWER DESIGN ELECTRONIC CONTROL UNIT ECS200 / ECS300 8.4 [0.33] 11 Proportional output n. 3+ 12 Proportional output n. 3- 12 Power VBB Grey connector Pin Function 1 Analog input GND 4 Speed sensor input 8 Proportional output n. 19 Proportional output n. 2+ Black connector Grey connector Pin Function 1 Analog input GND 4 Speed sensor input 3 Temperature sensor T3 4 Analog input n. 4 (0 * 5 V)

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Electronic control devices 3 CASAPPA FLUID POWER DESIGN SPEED SENSOR Application: Speed detection of gearwheels (for example of gear motor in fan drive systems or closed loop speed regulation) Electrical characteristics Power supply A. 4,5 4 24 V DC Current load < 40 mA Short circuit immunity Yes, outputs against ground: outputs against power supply (V DC) max. 50 mA Reverse polarity pro- Yes, at correctly wired outputs tection power supply (max. 50 mA) lines Output Rectangle, 1 frequency signal, open collector, without pull-up Output signal level Low: < 0,6 V Rise / fall time...

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Electronic control devices SPEED SENSOR Connector type: 3 pin AMP Junior Timer Connector type: 3 pin Deutsch DT04-3P – Secondary Lock W3P Mating Connector: 282191-1 (TE Internal Number) Mating Connector: DT06-3S with secondary lock W3S

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Electronic control devices Application: Pressure measurement in hydraulic circuits, for example for electronic load sensig control in CS Power System (CSP) Electrical characteristics_ Power supply 8 * 30 V DC Electrical performan- ISO 7637 ce comply with Electrical connection AMP superseal 1,5 Accuracy (incl. nonli- ± 0,5 % FS nearity, hysteresis and repeteability) Mechanical characteristics Pressure connection G1/4” male - DIN 3852-E Max pressure 400 bar (5800 psi) EN 60068-2-27 Operating tempera- -40 * 100 °C (-40 * 212 °F) ture Ingress protection IP67 with mating connector mounted...

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Electronic control devices AIR/FLUID TEMPERATURE SENSOR Application: Temperature measurement of cooling fluids, hydraulic oils, engine oil or ambient temperature in mobile machines. Electrical characteristics Type Resistive element Amp Junior Power Timer Ingress protection IP67 with mating connector mounted Profile sealing DIN 3869, Viton Hex 24 Spade terminals A2,8x0,8 - DIN 46244 Without snap-in hole Operating temperature AMP Junior Power Timer

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Electronic control devices 3 CASAPPA FLUID POWER DESIGN SWIVEL ANGULAR SENSOR MVP SERIES The swivel angular sensor converts the actual position of the swashplate into a voltage output signal that can be used for different purposes. Application: Non-contact swashplate position measurement (for example for electronic torque regulation in CS torque control). Current consumption < 40 mA Short circuit immunity Output against ground Output against Vbb Reverse polarity Power supply lines EMC protection Radiated emission Reference standards: UNI EN 14982 • Frequency range: 30 MHz 2 1 GHz Radiated...

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Electronic control devices 'A CASAPPA FLUID POWER DESIGN SWIVEL ANGULAR SENSOR MVP SERIES Mounting position For more information please refer to the technical catalogue. Pin Function 1 Power supply / V DC 2 Signal Mating Connector: DTM06-4S with secondary lock WM-4S

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Electronic control devices 3 CASAPPA FLUID POWER DESIGN SWIVEL ANGULAR SENSOR LVP SERIES The swivel angular sensor converts the actual position of the swashplate into a voltage output signal that can be used for different purposes. Application: Non-contact swashplate position measurement (for example for electronic torque regulation in CS torque control). Current consumption < 40 mA Short circuit immunity Output against ground Output against Vbb Reverse polarity Power supply lines EMC protection Radiated emission Reference standards: UNI EN 14982 • Frequency range: 30 MHz 2 1 GHz Radiated...

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Electronic control devices Connector type • 5 pin M12x1 male plug 90° angled Mating Connector: 5 pin M12x1 female connector

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Electronic control devices 3 CASAPPA FLUID POWER DESIGN CONNECTORS KIT Female connector DTM06-12SA Female connector DTM06-12SB Kit include female connector, female contacts and seals. Kit include female connector, female contacts and seals. Ordering code Ordering code Technical data Technical data_ Female connector JR Power Timer Female connector DIN type Kit include female connector, female contacts and seals, Ordering code Ordering code Technical data Operating temperature -30 * 125 °C (-22 * 257 °F) Number of ways 2 Technical data_ Operating temperature -40 * 90 °C (-40 * 194...

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