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TROLLEY ELITE LINE

TROLLEY ELITE LINE
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TROLLEY ELITE LINE

Product catalog summary
Overview: The TROLLEY ELITE line is a continuous conductor system designed to supply power to mobile machines such as cranes and bridge cranes. It is intended for indoor use or environments not exposed to rain or water. The system is easy to install, requires minimal maintenance, and is certified with the CE mark for compliance with EU standards on low voltage and electromagnetic compatibility.
Specifications:
  • Material: PVC casing, copper conductor strips.
  • Weight: Plastic casing 1.21 kg/m.
  • Bar Length: 1 to 4 meters.
  • Color: Grey or Green.
  • Current Capacity: 40A to 140A depending on the model.
  • Working Temperature: -20°C to +55°C.
  • Installation: Indoor, with a pollution degree of 3 and altitude installation up to 2000mm.
  • Maximum Continuous Line Length: 120 meters, extendable to 250 meters with accessories.
  • Power Supply: 140A max, 380V, 50/60 Hz.
  • Protection: IP20, with a rated insulation voltage of 500V and impulse withstand voltage of 6KV.
Components and Materials:
  • Body Material: Nylon and galvanized steel for various components.
  • Sliding Shoe: Carbon, with a load capacity of 32A.
  • Accessories: Include towing arms, expansion springs, and conductor guiding trolleys.
Installation Instructions:
  1. Qualified personnel must perform installation and maintenance.
  2. Ensure proper lighting and use personal protective equipment.
  3. Install the system on machines with safety devices to prevent hazards.
  4. Align and secure PVC bars and copper conductors using provided joints and screws.
  5. Insert the trolley and secure the line with closing ends and towing arms.
  6. For lines longer than 80 meters, use expansion springs to maintain tension.
Maintenance Recommendations:
  • Check alignment and parallelism with the machine rail every three months.
  • Inspect and replace sliding shoes and springs every six months if necessary.
  • Ensure the trolley slides smoothly and remove any obstructions.
  • Oil the hinge of the towing arm regularly.
  • Perform all maintenance with equipment stopped and de-energized.
Safety and Compliance: The system complies with EN 6024-1 standards and requires proper labeling and phase identification during installation. It is designed to minimize operator intervention and ensure long-term functionality.
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Catalog excerpts

TROLLEY ELITE LINE-1

TROLLEY ELITE CONTINUOS CONDUCTOR LINE

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TROLLEY ELITE LINE-2

TROLLEY ELITE Line CONTINUOS CONDUCTOR LINE The TROLLEY ELITE line is a system particularly indicated to supply power for machine as: cranes, bridge cranes and any other mobile machine. For internal installation or not expose to rain or sprinkle or water. The TROLLEY ELITE line is a pratical system, easy to install, efficient, because need just a little maintenance, but it is, above all, safe. In fact, the TROLLEY ELITE has been labelled with the “CE” mark to guarantee that the product meets: UE/2014/35 (Low Voltage) UE/2014/35 (Electromagnetic Compatibility - EMC). To this end, the latest pages...

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TROLLEY ELITE LINE-3

TROLLEY ELITE LINE CONTINUOS CONDUCTOR LINE Working temperature Moisture Installation Pollution degree Altitude installation Max. continuos length of the line Max. length with accessories (P 10) Thermal resistance (glow-wire) 960°C switching off time.< 30sec. Trolley speed 220 m/min Corrosion resistant Yes conductor Power supply 140 A max, 380V, 50/60 Hz 5 Poles 3+T+N Rated insulation voltage 500V Rated impulse withstand voltage 6KV Mechanical resistance of the case Suspension resistance and drive Rated diversity factor Degree of protection BTS Leakage current PROFILE WITH CONDUCTOR Material...

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TROLLEY ELITE LINE-4

JOINT Material LINE BLOCKING JOINT Material Small parts BODY NYLON GALVANIZED STEEL Material Small parts Weight BODY NYLON GALVANIZED STEEL 105 g

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TROLLEY ELITE LINE-5

TROLLEY ELITE LINE Material Small parts BODY NYLON GALVANIZED STEEL INTERNAL FEEDING Material Small parts BODY NYLON GALVANIZED STEEL TROLLEY (CURRENT COLLECTOR) 35 35 BODY NYLON Small parts GALVANIZED STEEL Slinding shoe Material of current strip ITEM POLES CABLE WEIGHT Piolo PioloTooth Tooth

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TROLLEY ELITE LINE-6

SINGLE TOWING ARM Material GALVANIZED STEEL DOUBLE TOWING ARM Material GALVANIZED STEEL SUPPORT FOR TOWING ARMS Material Weight GALVANIZED STEEL 1900 g ITEM

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TROLLEY ELITE LINE-7

TROLLEY ELITE LINE EXPANSION SPRING Material Spring Molla Chain Catena GALVANIZED STEEL 715 g ITEM Hook Gancio GASKET Material Weight TROLLEY INSERTION BLOCK Material Weight

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TROLLEY ELITE LINE-8

BRACKET Material GALVANIZED STEEL ACCESSORIES FOR THE CONDUCTOR ASSEMBLY CONDUCTOR GUIDING TROLLEY REEL TO UNWIND COPPER SPARE PARTS LOWER SLIDING SHOE RUOTE INFERIO RUOTE SUPERIO PATTINO CONTA

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TROLLEY ELITE LINE-9

TROLLEY ELITE LINE EXAMPLE OF FEED LINE INNER FEED LINE HEAD FEED LINE

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TROLLEY ELITE LINE-10

PRELIMINARY INSTRUCTION MATERIAL AND TOOLS NECESSARY 1. The operations of installations and assemblage must be executed only from qualified staff. 2. It’s raccomanded to work ever and only with the right lighting, to shun the shade and dazzling Iight. 3. It’s obbligatory, for the people that install, to make maintenance or dismantling, to use the personal protection such as: slinging, elmet and glove. 4. The TROLLEY ELITE may be installed on machine equipped with a safety device that allow to avoid a danger (requisite of par. 9.2.5.4.0 of EN 6024-1). 5. To check, before ever operation of installation,...

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TROLLEY ELITE LINE-11

TROLLEY ELITE LINE ASSEMBLY INSTRUCTIONS TROLLEY ELITE LINE Place the suspensions P2 in the proper brackets, without completely tightening the nuts, to allow the correct alignment of the line. Insert the PVC bars into the suspensions and push upwards until the lower edges of the profile snap into the proper seats of the suspensions. Place the two halves of joint P4 by fitting together the notches with the grooves on the ends of the profile. Join the two halves of the joint by means of the nuts M6 and fix the joint to the bracket. The blocking joint P4 must be placed on the first junction after...

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TROLLEY ELITE LINE-12

Insert the copper into the profile, one phase (copper strip) at a time. - Fix the countersunk head screw M5x20 in the proper countersunk hole of the copper strip. - Insert the copper into the seat for the PVC profile and by means of the screw, pull the copper along the entire length of the line. - For long lines it is advisable to use the conductor guiding trolley by inserting the screw into the empty seat of the trolley phase, pulling the trolley, thus pulling the screw and consequently the copper. - To support the copper skein, especially for long lines, it is advisable to use the reel to unwind...

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TROLLEY ELITE LINE-13

TROLLEY ELITE LINE Install on the overhead crane the towing arm to be inserted on the trolley, to drag it along the entire line. In the case of lines longer than 80m, it is advisable to use the expansion spring P10. The joint used for the spring must be placed on the last junction next to the closing end P5. In the case of multiple springs, one must always be placed on the last junction at the end of the line, and the others must be placed in order to equally divide the line in equal sections. - To install the spring P10: mount the joint P4 provided (this must not be fixed to the bracket), hook...

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TROLLEY ELITE LINE-14

Via Como, 79 23883 • BRIVIO (Lc) • Italy Phone +39 039 5320952 • www.bycarpel.it • info@ bycarp

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