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TROLLEY ELITE FAST

TROLLEY ELITE FAST
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TROLLEY ELITE FAST

Product catalog summary
Overview: The TROLLEY ELITE FAST line is designed for distributing electric power in machines like cranes and mobile machines, suitable for indoor use or environments not exposed to harsh weather. It features a pre-mounted conductor line with a PVC bar and copper conductor, ensuring easy installation, minimal maintenance, and safety compliance with European Directives 2014/35/EU and 2014/30/EU.
Specifications: The system uses PVC material for the casing, with copper conductors available in various capacities (40A, 70A, 100A, 140A). The bars are available in lengths of 3 and 4 meters, with a green color. The system supports a working temperature range of -20°C to +55°C, humidity levels from 50% to 90%, and is designed for indoor installation with a pollution degree of 3.
Technical Parameters: The system can handle a maximum power supply of 140A at 380V, with a rated insulation voltage of 500V and an impulse withstand voltage of 6KV. It has a degree of protection rated at IP20 and a maximum trolley speed of 220 m/min.
Installation Instructions: Installation should be performed by qualified personnel using appropriate lighting and personal protective equipment. The system requires an emergency stop device and proper alignment of profile bars. Voltage should only be applied after verifying correct operation.
Maintenance Guidelines: Regular checks are recommended, including alignment of bars and condition of sliding shoes. Maintenance should be conducted with the system powered off. The system is designed to minimize operator intervention.
Assembly Instructions: The assembly involves placing suspensions, inserting profile bars, joining copper phases, and securing joints. The head feeding box and trolley are installed, followed by closing the line with the closing end. For lines longer than 80m, expansion springs are recommended to maintain tension.
Materials and Components: The system uses materials like nylon and galvanized steel for various components, ensuring durability and corrosion resistance. Specific items like the trolley and towing arms are detailed with their respective weights and materials.
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Catalog excerpts

TROLLEY ELITE FAST-1

TROLLEY ELITE FAST PREMOUNTED CONDUCTOR LINE

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TROLLEY ELITE FAST-2

The TROLLEY ELITE FAST line is particularly suitable for the distribution of electric power on machines such as cranes, overhead cranes and mobile machines in general, installed indoors or not exposed to bad weather (rain, water sprays..., etc.). TROLLEY ELITE FAST is a practical system, easy to install efficient, it requires minimum maintenance, and above all it is safe. The peculiarity of the ELITE FAST line is to have the PVC bar already complete with copper conductor, thus facilitating the assembly operations of the line. The “CE" marking affixed on the profile guarantees the conformity of...

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TROLLEY ELITE FAST-3

Working temperature Humidity Installation Pollution degree Installation altitude Max length with accessories (P 10)_ Mechanical resistance of the case Tensile strength on the suspensions Thermal resistance Trolley speed Corrosion-proof conductor Power supply 4 Poles Rated insulation voltage Impulse withstand voltage Rated coincidence factor Degree of protection BTS Leakage current _220 m/min Yes 140 A max, 380V, 50/60 Hz 3 + E (EARTH) 500V 6KV 1 IP20 Fixed, in the case < 0,5 m A MaterialNYLON BODY Small parts GALVANIZED STEEL Weight 90 g

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TROLLEY ELITE FAST-4

Material Weight BLOCKING JOINT MaterialNYLON BODY Small parts GALVANIZED STEEL Weight 245 g an MaterialNYLON BODY Small parts GALVANIZED STEEL Weight 235 g

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TROLLEY ELITE FAST-5

HEAD FEEDING Material NYLON BODY Small parts GALVANIZED STEEL INTERNAL FEEDING MaterialNYLON BODY Small parts GALVANIZED STEEL Weight 360 g TROLLEY (CURRENT COLLECTOR) Material NYLON BODY Small parts GALVANIZED STEEL Conductor material

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TROLLEY ELITE FAST-6

SINGLE TOWING ARM DOUBLE TOWING ARM 285 MaterialGALVANIZED STEEL Weight 1800 g SUPPORT FOR TOWING ARMS Material Weight

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TROLLEY ELITE FAST-7

Material Weight Material Weight BRACKET Material Weight 650 SPARE PARTS LOWER UPPER WHEEL WHEEL SPRING FOR SLIDING SHOE SLIDING SHOE

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TROLLEY ELITE FAST-8

INTERNAL FEEDING LINE By CARPEL^ EXAMPLES OF FEEDING LINES HEAD FEEDING LINE

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TROLLEY ELITE FAST-9

TROLLEY ELITE FAST LINE PRELIMINARY INSTRUCTIONS NECESSARY MATERIAL AND TOOLS 1. Assembly, installation, maintenance and dismantling operations must be carried out by qualified personnel only. 2. It is recommended to always and only work with the right lighting, avoiding shadow areas and dazzling lights. 3. It is mandatory to the personnel in charge for installation, maintenance or decommission of the system to use personal protective equipment, such as harnesses and gloves, as a precautionary measure. 4. The TROLLEY ELITE FAST line must be installed on machines equipped with at least one emergency...

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TROLLEY ELITE FAST-10

ASSEMBLY INSTRUCTIONS TROLLEY ELITE FAST LINE Place the suspensions P2 in the proper brackets, without completely tightening the nuts, to allow the correct alignment of the line. Insert the first profile bar into the suspensions and push upwards until the lower edges of the profile snap into the proper seats of the suspensions; insert the second bar in the same way. Join the copper phases by means of the clamp with screw provided, taking care to properly align the copper. Close the first junction by means of the joint P4 by fitting together the notches with the grooves on the ends of the profile....

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TROLLEY ELITE FAST-11

TROLLEY ELITE FAST LINE Once all profile bars are mounted, place the head feeding box P6-FAST; - Connect the cable to the copper by means of the screws M6 provided and identify the phases with the labels provided (the earth phase is identified by a yellow band outside the profile, for the other phases copy the numbering present on the trolley P8). - Insert the closing plug on the profile. - Close the feeding box by joining the two halves by means of the screws and taking care to fit together the notches with the grooves on the ends of the profile and of the closing plug. Insert the trolley P8...

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TROLLEY ELITE FAST-12

By CARPELS Install on the overhead crane the towing arm to be inserted on the trolley, to drag it along the entire line. In case of lines longer than 80m, it is advisable to use the expansion spring P10. The joint used for the spring must be placed on the last junction next to the closing end P5. In the case of multiple springs, one must always be placed on the last junction at the end of the line, and the others must be placed in order to equally divide the line in equal sections. - To install the spring P10: mount the joint P4 provided (this must not be fixed to the bracket), hook the spring,...

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TROLLEY ELITE FAST-13

Via Como, 79 23883 • BRIVIO (Lc) • Italy Phone +39 039 5320952 • www.bycarpel.it • info@ bycarpel.it GB0 by carpel

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