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ATEX

ATEX
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ATEX

Product catalog summary
Introduction
This document outlines the technical specifications and safety instructions for festoon supply lines by By Carpel Srl, designed for use in potentially explosive atmospheres and compliant with the ATEX 2014/34/UE directive. These systems, made from stainless steel AISI 304/AISI 316, are suitable for overhead cranes, cranes, and hoisting equipment.
Specifications
The festoon systems are ATEX marked for hazardous zones 1, 2, and 21, handling gases (IIC T6) and dust (IIIC) with a maximum surface temperature of 85°C. They are constructed with safety in mind, using the Ex h protection method.
Safety Instructions
Key conditions include maintaining ambient temperatures between -20°C and +80°C, using only By Carpel cable ducts, avoiding non-conductive coatings, and ensuring a minimum installation height of 3 meters.
Product Range
The document details components such as cable carrying raceways, trolleys, and suspension systems, specifying weight, capacity, and material. Configurations like "Type EUR" and "Type 2000" are available, each with specific technical parameters.
Installation and Maintenance
Installation zones and categories are outlined per the ATEX directive, with emphasis on adhering to marking data for complaints or issues. Maintenance includes checking screws for corrosion, ensuring load balance, and removing dust layers.
Material Specifications
Stainless steel AISI 304 and AISI 316 are used, with specific item weights of 150g and 50kg. Lengths of 6 meters are available, with cutting options.
System Layout
The layout includes a raceway, square tube, or IPE/NP beam as a track, with junctions, suspensions, and a head with a saddle for cable fixing. Intermediate trolleys carry the cable, and a trailer moves the trolleys.
Installation and Safety Instructions
Ground connections are required, bearings must turn freely, and correct alignment is crucial. Dust accumulation should be removed periodically, and connectors must have ATEX II 2GD certification or higher.
Maintenance Requirements
Annual checks for corrosion and positioning of screws, ensuring load balance, and periodic dust removal are necessary.
Assembly Instructions
Position suspensions, insert raceway bars, apply joints, tighten screws, and insert heads, trailers, and trolleys in order. Ensure no cable movement within trolleys and leave sufficient cable for loops.
Installation Procedure
Secure the beam's free end, run the power cable through all trolleys, and ensure sufficient cable length at both ends. Fix the cable by tightening saddle screws.
Standards and Compliance
Compliance with ATEX 2014/34/EU is indicated.
Contact Information
Company: ByCarpel, Address: Via Como, 79 23883, Brivio (Lc), Italy, Phone: +39 039 5320952, Website: www.bycarpel.it, Email: [email protected]
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Catalog excerpts

ATEX-1

LINEE A FESTONE Festoon supply lines By Carpel Srl Società Unipersonale Via Como, 79 - 23883 - BRIVIO - LC Tel. +39 039 5320952 - [email protected] SISTEMA DI ALIMENTAZIONE A FESTONE INOX STAINLESS STEEL 2014/34/UE SN/FESTONE/ATX/ 21 rev. 0 Safety instructions

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ATEX-2

By Carpel progetta, produce e commercializza sistemi di alimentazione elettrica per carriponte, gru ed impianti di sollevamento, fornendo a costruttori e manutentori una completa gamma di prodotti di altissima qualità, pensata per ogni esigenza specifica del cliente, in riferimento al luogo in cui verrà utilizzato l’impianto. Questo catalogo illustra le linee portacavi con dichiarazione ATEX 2014/34/UE – prodotte in acciaio inox AISI 304/AISI 316, adatte all’utilizzo in aree con presenza di atmosfere potenzialmente esplosive. Tutti i requisiti della marcatura ATEX e le caratteristiche tecniche...

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ATEX-3

ETICHETTATURA Labelling Ogni sistema di alimentazione a festone viene fornito con la specifica marcatura di identificazione contenente le principali informazioni relative alla normativa ATEX di riferimento. Le linee portacavo By Carpel descritte in questo catalogo possono essere installate: Zona di installazione: zona 2 o zona 1 o zona 21 Sostanze presenti: IIC T6 8 (GAS) e gruppo II superficie. Come indicato nella dicitura sotto riportata. Tutti i dati riportati sulla marcatura devono essere specificati nel caso di eventuali reclami. Each festoon supply system is provided with identification...

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ATEX-4

LINEA PORTACAVI “TIPO EUR” CABLE CARRYING LINE “TYPE EUR” Acciaio Inox AISI 304 / Stainless Steel AISI 304 Cuscinetti acciaio inox / Stainless steel bearings Ø 25 mm CANALINA PORTACAVO TESTATA SEMPLICE Cable carrying raceway Simple head Spessore / Thickness Momento d’inerzia / Moment of inertia Momento resistente / Resisting moment Peso / Weight Codice / Code 1,19 kg/m 1,5 m 30 kg ogni/every 1,5 m Articolo / Item Portata / Capacity Distanza sospensioni / Suspension distance Peso / Weight SOSPENSIONE CON FISSAGGIO LATERALE Suspension with side fixing Head with saddle Peso / Weight con viti / with...

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ATEX-5

GIUNTO SEMPLICE GIUNTO DOPPIO Simple joint Double joint Peso / Weight Peso / Weight Articolo / Item Codice / Code Articolo / Item Codice / Code CARRELLO PORTACAVI TRAINO PORTACAVI Cable carrying trolley Peso / Weight Peso / Weight Portata / Capacity Portata / Capacity Sella / Saddle Sella / Saddle Articolo / Item Codice / Code Articolo / Item Codice / Code TRAINO SPECIALE CARRELLO PORTACONNETTORI Special trailer Connector carrying trolley Peso / Weight Portata / Capacity Portata / Capacity Sella / Saddle Sella / Saddle Articolo / Item Codice / Code Codice / Code

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ATEX-6

LINEA A FESTONE “TIPO 2000” CABLE CARRYING LINE “TYPE 2000” Acciaio Inox AISI 304 e AISI 316 / Stainless Steel AISI 304 and AISI 316 Cuscinetti acciaio inox / Stainless steel bearings Ø 32 mm CANALINA PORTACAVO TESTATA SEMPLICE Cable carrying raceway Simple head Spessore / Thickness Momento d’inerzia / Moment of inertia Momento resistente / Resisting moment Peso / Weight Distanza sospensioni / Suspension distance Peso / Weight Portata / Capacity 40 kg ogni/every 2 m Articolo / Item Codice / Code Codice / Code SOSPENSIONE CON FISSAGGIO LATERALE Suspension with side fixing Head with saddle Peso...

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ATEX-7

GIUNTO SEMPLICE IN ACCIAIO GIUNTO DOPPIO IN ACCIAIO Simple steel joint Double joint steel joint Peso / Weight Peso / Weight Codice / Code Articolo / Item Codice / Code Articolo / Item CARRELLO PORTACAVI TRAINO PORTACAVI Cable carrying trolley Peso / Weight Peso / Weight Portata / Capacity Portata / Capacity Sella / Saddle Sella / Saddle Articolo / Item Codice / Code Articolo / Item Codice / Code TRAINO SPECIALE CARRELLO PORTACONNETTORI Special trailer Connector carrying trolley Peso / Weight Portata / Capacity Portata / Capacity Sella / Saddle Sella / Saddle Articolo / Item Codice / Code Codice...

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ATEX-8

LINEA A TUBO QUADRO “TIPO 1800” SQUARE TUBE LINE “TYPE 1800” Acciaio Inox AISI 304 / Stainless Steel AISI 304 Cuscinetti acciaio inox / Stainless steel bearings Ø 25 mm PROFILO A TUBO QUADRO Cable carrying raceway Momento d’inerzia / Moment of inertia Peso / Weight Momento resistente / Resisting moment Portata / Capacity Peso / Weight Portata / Capacity Articolo / Item Profilo rettilineo / Straight profile PRTQ1800-EX Profilo curvilineo / Curvilinear profile PRTQCURV-EX Codice / Code Articolo / Item Codice / Code GIUNTO SOSPENSIONE Suspension joint Trolley with saddle Peso / Weight Portata /...

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ATEX-9

TRAINO DOPPIO Double trailer Peso / Weight Peso / Weight Portata / Capacity Portata / Capacity Codice / Code

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ATEX-10

CARRELLI PER TRAVI IPE/NP serie 4 TROLLEYS FOR BEAMS IPE/NP serie 4 Acciaio Inox AISI 304 / Stainless Steel AISI 304 Travi IPE-NP da 80 a 140 / Beams IPE-NP from 80 to 140 Ruote in acciaio inox con cuscinetti / Stainless steel wheels with bearings Ø 40 TESTATA SEMPLICE Simple head 110 Articolo / Item Peso / Weight TESTATA CON SELLA Head with saddle Peso / Weight Portata / Capacity Sella / Saddle Articolo / Item CARRELLO PORTACAVI Cable carrying trolley Peso / Weight Portata / Capacity Sella / Saddle Peso / Weight Portata / Capacity Sella / Saddle Articolo / Item TRAINO SPECIALE Special trailer...

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ATEX-11

CARRELLI PER TRAVI IPE/NP serie 6 TROLLEYS FOR BEAMS IPE/NP serie 6 Acciaio Inox AISI 304 / Stainless Steel AISI 304 Travi IPE-NP da 80 a 140 / Beams IPE-NP from 80 to 140 Ruote in acciaio inox con cuscinetto / Stainless steel wheels with bearings Ø 40 TESTATA SEMPLICE Simple head 210 Articolo / Item Peso / Weight CARRELLO PORTACAVI Cable carrying trolley Head with saddle Portata / Capacity Portata / Capacity Sella / Saddle Peso / Weight Articolo / Item Sella / Saddle Peso / Weight Articolo / Item TRAINO SPECIALE Special trailer Portata / Capacity Portata / Capacity Sella / Saddle Peso / Weight...

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ATEX-12

ACCESSORI ACCESSORIES MENSOLA Bracket Materiale / Material acciaio AISI 304 / stainless steel AISI 304 Lugh / Lenght Portata / Capacity Peso / Weight Articolo / Item STAFFE CURVE Bent stirrups Materiale / Material Portata / Capacity Articolo / Item acc inox AISI 304 stainless steel AISI 304 Peso / Weight acc inox AISI 316 stainless steel AISI 316 C-RAIL SPECIALE 35X50 Special C-Rail 35x50 Peso / Weight Lungh / Lenght Articolo / Item acc inox AISI 304 stainless steel AISI 304 acc inox AISI 316 stainless steel AISI 316 Materiale / Material *possibilità di taglio a misura *possibility to cut to...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.