73042 - Automotive lever assembly and control

Product catalog summary

Overview: The document outlines the automation process for the automotive lever assembly and control, specifically focusing on the 73042 Series. It details the technologies and specifications involved in automating a complex product assembly line.

Automation Process: The assembly line integrates various technologies such as robotics, artificial vision, automatic screwing, and lubrication. It also includes manual stations and advanced testing methods like haptic, stress, electrical, magnetic, and dimensional tests. The line is designed to assemble 62 components and perform all necessary checks within 7.5 seconds.

Technologies Used: Key technologies include:

Feeding systems like conveyor belts and vibration.
Robotics for bin picking and pick and place operations.
Automatic processes such as screwing, lubrication, and PCB assembly.
Testing methods including haptic, stress, and electrical tests.
Traceability and MES communication for data management.

Specifications: The document provides detailed specifications for the 73042 Series:

Dimensions: 2,650 x 27,700 x 7,000 mm
Weight: 9 Tn
Power Supply: 3x400V 50A at 50Hz
Power Consumption: 77 KW
Air Pressure: 6 Bar
Noise Level: 65 dB
Cycle Time: 7.5 seconds
Number of Operators: 2
Annual Production: 2,250,000 units
Autonomy: 30 minutes

Manufacturing and Locations: The assembly line is manufactured by Carpel-min Europe, with locations in Barcelona, Zaragoza, JCX Asia in Dongguan, and Carpel-Dypsis America in Hermosillo.

Catalog excerpts

73042 - Automotive lever assembly and control-1

Automotive lever assembly and control 73042 - Series How to automate a complex product

Open the catalog to page 1

73042 - Automotive lever assembly and control-2

The automotive lever assembly and inspection line assembles 62 components and performs all checks to ensure correct assembly in 7.5 seconds. The main challenge overcome was to conceptualize the machine in several semi-standardized modules, which allowed us to manufacture them in parallel with their final design in order to achieve on-time delivery of the machine. Morphology Line FMS + indexer

Open the catalog to page 2

73042 - Automotive lever assembly and control-3

Manufacturer Serial number Name Dimensions in mm (Height/Length/Width) Weight Power supply required Power consumption Air pressure required Noise level Cycle time Number of operators Annual production Autonomy Automotive handle assembly 2.025

Open the catalog to page 3

73042 - Automotive lever assembly and control-4

Carpel-min Europe Barcelona (SPN) Zaragoza (SPN) JCX Asia Dongguan (CHN) Carpel-Dypsis America Hermosillo (MXC)

Open the catalog to page 4

73042 - Automotive lever assembly and control

73042 - Automotive lever assembly and control

Catalog excerpts

All Carpel-Min catalogs and technical brochures