63040 - Electric valve check and regulation line

Product catalog summary

Overview: The document outlines the specifications and procedures for the 63040 Series electric valve check and regulation line, focusing on cost reduction through online calibration. It highlights the automation technologies used and the challenges overcome in achieving real-time data acquisition for oil pressure and flow regulation.

Technologies and Procedures: The EV650 line is designed for the automatic verification and regulation of 3-way/2-position proportional solenoid valves, crucial for vehicle lubrication systems. Key technologies include:

Real-time network (Twincat)
Intuitive interface
SCADA and MES communication
Dimensional control with artificial vision
Hydraulic testing and calibration
Electrical testing
Riveting, cleaning, pick and place
Traceability with RFID

Specifications: The document provides detailed specifications for the 63040 Series, including:

Dimensions: 2020 x 1100 x 770 mm
Power supply: 3x400V 50A at 50Hz
Power consumption: 100 KW
Air pressure required: 6 Bar
Noise level: 65 dB
Cycle time: 7 seconds
Annual production capacity: 1,350,000 units

Manufacturing and Locations: The document lists the manufacturing locations and associated companies:

Carpel-min Europe: Barcelona and Zaragoza, Spain
JCX Asia: Dongguan, China
Carpel-Dypsis America: Hermosillo, Mexico

Conclusion: The 63040 Series line is a sophisticated system designed for efficient and precise regulation of solenoid valves, leveraging advanced automation technologies to enhance production capabilities and reduce costs.

Catalog excerpts

63040 - Electric valve check and regulation line-1

Electric valve check and regulation line 63040 - Series Online calibration for cost reduction

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63040 - Electric valve check and regulation line-2

Th e EV650 line is designed for the automatic verification and regulation of 3-way/2-position proportional solenoid valves, intended for regulating oil flow in vehicle lubrication systems. The main challenge overcome was achieving real-time data acquisition of the oil pressure and flow passing through the test, with sufficient accuracy to allow us to regulate the valve cavities. Define a suitable morphology for the long hydraulic test, which was solved using 8 test seats and two phasers, each with a double carriage and double clamp. Overcome the dispersion of the part's morphology for handling...

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63040 - Electric valve check and regulation line-3

Carpel dypsis Manufacturer Serial number Name Dimensions in mm (Height/Length/Width) Weight Power supply required Power consumption Air pressure required Noise level Cycle time Number of operators Annual production Autonomy

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63040 - Electric valve check and regulation line-4

Carpel-min Europe Barcelona (SPN) Zaragoza (SPN) JCX Asia Dongguan (CHN) Carpel-Dypsis America Hermosillo (MXC)

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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