AI-Energized Future
Open the catalog to page 1Company Profile Carpel-min is a high-tech enterprise founded in 1997 in Barcelona. We mainly focuses on providing automation total solution for Automotive, Data communications and 3C industry. Headquarter Carpel-min (Spain) Engineering Bases Spain / China / Mexico Strategy Roadmap Global footprint for offering our extraordinary customer experience Software continuous development to enhance core competency Standard modular platform design achieving truly flexible production needs Focusing on industry know-how accumulation to provide better solutions Global Footprint Carpel-Min Europe (Spain) JCX...
Open the catalog to page 225+ years Industrial experience Prototype and Small Batch
Open the catalog to page 3Product Portfolio Automotive Data Communication Auto assembly Testing and Inspection Auto assembly Inspection Window Lifter Switch Steering Wheel Drive Seat Height Adjustment Module Roof Shark Fin Module High-Speed Connector Assembly High-Speed cable assembly Standard Module Platform Auto assembly AOI Inspection Packaging Stamping Die cut and CNC High-Precision Fixture Precision Force Torque Measurement Complex product feeding and manipulation Phone E-cigarettes and Commodities Medical Cosmetics Mobility Packaging
Open the catalog to page 4Global Presence Barcelona (Spain) Hermosillo (Mexico) Zaragoza (Spain) Dongguan (China)
Open the catalog to page 5Our Precision, Your Advantage
Open the catalog to page 6Process: Components feeding vibration, tray, bin picking, Robot assembly, Greasing, Vision inspection, Press clipping, AOI inspection, laser marking, haptic test, electrical test, functional tests, noise test etc. 1. The first entire intelligent assembly and testing auto line 2. All the working module and software are standardized, enhanced the capacity flexibility according the to volume needs 3. All the software and critical components are developed and pattented by Carpel Dypsis 4. Real-time, full-process automatic monitoring and recording system ensures the traceability of the product entire...
Open the catalog to page 7Automotive Testing Solution Steering Wheel Switch end of line tester. Automatic loading, RFID and DMC traceability LIN/CAN communication, Preactivation, Electrical test, Auto Functional test, Vision inspection, AOI Inspection, Haptic tests, Noise tests, Pin quality test, Laser Marking, Automatic paletizing, Manual recovery stations Highlights: 1. Fully auto inspection for functionality and quality 2. Using AI deep learning for noise testing lower than 30 Db in an open environment, instead of in an isolation chamber 3. Through measured activation, the Haptic + Noise + vibration functionality testing...
Open the catalog to page 8Automotive Assembly and Testing Solution Process: Valves auto assembly and end of line tester. Automatic vibration feeding, tray feeding, robot assembly, greasing, vision inspection, press fitting, electrical test, functional hydraulic tests and automatic palletizing 1. Fully auto assembly and inspection for functionality and quality 2. Very high precision fitting and assembly 3. Multi model valves feeding with camera inspection to reduce human intervention 4. Real-time, full-process automatic monitoring and recording system ensures the traceability of the product entire manufacturing process
Open the catalog to page 9Process: Foam pasting, film peeling, defect detecting, PE basement membraneinspection of appearance 1. Smart platform design 2. Flexible capacity expansion 3. High precision cutting and bonding for foaming material
Open the catalog to page 10CARPEL Process: Spring, Pogo Pin, latch, up and bottom shell, pull tab rivet, cable assembly 1. Solve the efficiency for irregular component but high precision 2. A variety of feeding methods such as circular vibration, flexible vibration and tray are adopted 3. The multi-axis motion mechanism is used to realize the inclined fastening of the iron shell.
Open the catalog to page 11CARPEL Process: True position and the height inspection of the PIN 1. Can detected a large number with small spacing of the pins 2. Precise and stable High measurement, accuracy ±0.01mm
Open the catalog to page 12CARPEL Process: Automatic roll change, size detection, counting, paper unloading, material receiving, automatic roll changing 1. Strong compatibility, compatible with a variety of receiving trays and the same type of strips 2. The speed is fast, and the 25m/min line speed product receiving has been realized, and the roll change time is short 3. There are a full range of equipment, and there are single-row, double-row, and three-row product belt receiver models 4. Strong traceability, each roll of materials not only has accurate counting, but also detects each material.
Open the catalog to page 13Metal Plate (Global warpage & standard burr) AOI Metal plate Functions Based on 3D laser line scanning equipment, the defect inspection and contour metrology of metal plate are completed Detect global warpage, standard burr, and other defects Technology Advantages Scanning Accuracy = 0.0005mm
Open the catalog to page 14$ Leading technology □ Accuracy < 0.01mm; Overkill < 1% □ Escape: functional = 0, Non-functional < 0.3% First solution in industry □ Solve the problem of 3D Mesh multi-angle defects and irregular mesh defects inspection, covering more than 50 kinds of defect items □ Algorithm is flexible and scalable, supports complex physical forms of the earpiece mesh, large differences in different models, and production process adjustments Application effect □ Save 80% of quality inspection workers and 15% of non-direct personnel □ Increase capacity by nearly 40% and reduce costs by nearly 20% □ Completing...
Open the catalog to page 15Curved Acoustic Parts AOI Functions Based on 3D laser line scanning equipment, the defect inspection and contour metrology of curved metal parts are completed Curved acoustic part Improve industry norms and standards Developed algorithm for free curved surface profile tolerance without datum,that improved the efficiency, stability and consistency of quality testing Effect Taking place of manual inspection, the efficiency can be 20 times higher than manual inspection. It can output quantitative standards and improve the production process of quality testing Traditional curved surface profile tolerance...
Open the catalog to page 16AI-CV For 3C Precision Small Parts 3C Product Defect Inspection Capability Shielding Headphone 2D Mesh Loudspeaker 3D Mesh Cover Camera Wafer Rear Camera Bracket Front Camera Bracket Escape Escape(Functional Defects) = 0% Escape(Non-functional defects) < 0.5% Overkill Metal Shield Overkill(Functional Defects) < 1% Overkill(Non-Functional Defects) <3% Economic Efficiency Graphite Heat Sink Camera ORing Waterproof Breathable Membrane Side Button Frame Hot Melt Glue Side Button Spring Camera Hot Melt Glue Ring 100% Manual Labor Replacement Technical Advantages Changeover Time < 0.5h Reusability...
Open the catalog to page 175 Pages