Carmex Full Catalog - Metric
125Pages

Carmex Precision Tools Ltd. is a leading manufacturer of high quality cuttingtools. The companys different product lines are recognized worldwide as reliable full range lines that offer accurate geometry, excellent cutting performance and extended tool life. In addition to its unyielding strive for high quality, speedy service and reliability, Carmex holds the ISO 9001:2000 certificate of international quality assurance. Most of our customers' requirements are supplied immediately from our readily available wide range of stock, as well as from our agents and distributorsҒ stocks around the world. In 2003 we opened C.P.T. Gmbh, a sales branch in Germany, and in 2004 Carmex Precision Tools LLC, another sales branch in Wisconsin, USA was opened. Carmexalso produces special tools in accordance with customer's requirements. In addition to our customers' recognition of our high quality tools, we are also well known as a service oriented company and as a very competitive supplier. 1 >

All specifications in this catalogue are subject to change without notice. size="-1">

IMPORTANT NOTE:In CARMEX standard execution, the flank withthe large angle is the leading edge. If otherwise required, please specify in your order. EX-RHIN-LH IN-RHEX-LH IN-RHEX-LHEX-RHIN-LH EX-RH or IN-LH > YXLI.C.

P YX IN-RHEX-LHEX-RHIN-LH > YXLI.C. 30 O 30 O TAPER- IPF 90 O I.C. L

ConnectionNo. or Size1.501.25TaperIPF TPI Ordering CodeOrdering CodeI.C.inLPitchYX >

Toolholders Contents: Page: Kits Contents: Page: > 32 33 34 34 35 36 36 37 37 38 Standard KitsType B Kits Miniature & Ultra-miniature Kits Threading & Boring Combination Kit Anvils and Anvil KitsProduct IdentificationExternal Toolholders External Toolholders with Top Clamp Vertical Toolholders Internal Toolholders Internal Toolholders with Coolant Bore Internal Toolholders with Top Clamp Carbide Shank Boring Bars Drophead Toolholders Gang Toolholders 39 39 40 40 41-42

TypeOrdering CodeNo. ofInsertsInsertBoring Bar KeyK6K8 KeyK6 KU60M-BXCKM60M-BXC > ULTRAMINI1010 SIR 0005 H06 SIR 0007 K08Contents06 IR A60 BXC08 IR A60 BXC > Contents Threading InsertOrdering CodeTurning InsertBoring Bar KC6TM 06 IR A60 BXC10 PcsSIR 0005 H06CB06 IR TURN BMA10 Pcs >

β NegativeHelix β o helix angle. This angle may beadjusted to better match the thread helix angle by simply changing the anvil. > γ γ InsertAnvil InsertAnvil Negative helix is usually used when threading RH thread with LH Holder or LHthread with RH Holder.CARMEX Toolholders Pockets have a built in 1.5 > Toolholder Toolholder

Contents: Page: Carbide Grade SelectionRecommended Cutting Speed Conversion of Cutting Speed to Rotational Speed Number of Threading Passes Selection Thread Turning Methods Important Points about Carmex Threading Inserts Anvil Change Recommendation Thread Turning Step by Step Troubleshooting 44 44 44 45 46 47 48 49-50 50 31 43 >

Change toNegative Anvil (1)(2) (1)(2) Change to Negative Anvil EX-RHToolholder& Insert(2) EX-LHToolholde& Insert(1) > Change toNegative Anvil IN-LH Toolholder & Insert > IN-RHToolholder& Insert IN-LHToolholder& Insert Change to Negative Anvil >

In most cases the above mentioned 6 steps would be the steps needed to ensure a good thread. When cutting morecomplicated threads such as TRAPEZ, ACME, BUTTRESS or SAGE, it is advisable to check the effect of the thread"HELIX ANGLE" Step 1 : Choose Thread Turning MethodStep 2 : Choose Insert Step 3 : Choose Toolholder Step 4 : Choose Insert Grade Step 5 : Choose Thread Turning Speed Step 6 : Choose Number of Threading Passes β on the "RESULTANT FLANK CLEARANCE" Step 1:Step 2:Step 3: Step 4:Step 5:Step 6:Step 1:Step 2:Step 3:Step 4:Step 5:Step 6: > is smaller than 2 > o , an anvil change is...

EX-RH. AMERICAN BUTTRESS12 TPI on 40 mm diameter. EX-RH Insert & Toolholder.Choose Insert from page 27: 16 ER 12 ABUT Stainless Steel 304Choose Thread Turning Method from page 46We chose Choose Toolholder from page 33: SER 2525 M16 Choose Insert Grade from selection on page 44Our choice for Stainless Steel is Grade MXC Choose Thread Turning Speed from chart on page 44We chose 120 m/min. Rotational Speed calculation:Choose Number of Threading passesfrom table on page 45. We chose > N == 954 rpm 120 x 1000x 40 13 passes > Replacing the standard anvilwith an anvil with negativeangle,will...

? Same Toolholder for Grooving and Threading ? Minimum Investment in Tooling ? Three cutting edges ? Precision Ground Contents: Page: > Grooving InsertsTechnical Section 52 52

ThreadPitch ThreadProfileThreadPitch CarbideGradeISOUN WHIT NPT NPTF BSPT PGMT5MT7 > A 12 14 21 30 40 >

Contents: Page: Product IdentificationSingle Insert Toolholders Long shank Toolholders Twin Insert Toolholders Multi Insert toolholders Long Carbide Shank Toolholders Carbide Shank Toolholders for Single Point Threading 6263 63 64 65 66 66 55 55 61 >

ClampingMethod S=ScrewCutting Diameter0021=21 mm1214 21 30 40A Length ofToolholder InsertPocket Size CarbideShank NumberofInserts >

Carbide Grade and Speed SelectionConversion of Cutting Speed to Rotational SpeedTool Selection Carmex Mill-Thread Catalogue and CNC Programming CD-ROM Thread Milling CNC Program for Internal Threading 6868 69 70 70 >

The following chart provides a fairly accurate visual selection tool for Internal Threading. Find a Milling Tool to produce d=30 mm Internalright hand ISO thread with a thread pitch P=1.5 mm. As can be seen from the chart above, the two red linesintersect at a selected tool with a cutting diameter of D=21 mm. The chart is suitable for the following thread forms: ISO, UN, WHIT, NPT, NPTF, BSPT and PG. > D= Tool cutting diameter with a >

Mill - Thread Technical Section Carmex Mill-Thread catalogue and CNC programming CD-ROM > This CD is provided by Carmex to assist you, the thread milling user,to select and apply the correct tool to machine threads on CNC machining centers. The program will find tools and inserts which are suitable for your application, calculate cutting data and generate a CNC program for a variety of controls. Thread Milling CNC Program for Internal Threading > Program is based on tool center.This method of programming needs no tool radius compensation value other than an offset for wear.Right hand thread...