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Military Catalog

Product catalog summary

Overview: The document is a catalog from Carling Technologies, detailing their range of COTS (Commercial Off-The-Shelf) switches and circuit breakers designed for military applications. It highlights the company's commitment to quality and innovation, supported by various ISO certifications.

Company Background: Carling Technologies is a leading manufacturer with a global presence, offering a wide range of products including circuit breakers, switches, power distribution units, and electronic controls. The company is ISO9001:2008, ISO/TS16949:2009, and ISO14001:2004 certified.

Product Categories:

Switches: Includes rocker, toggle, pushbutton, rotary, and submersible switches.
Circuit Breakers: Various series such as MS, A, B, C, E, and F, each with specific features and applications.
Custom Solutions: Tailored products for specific OEM requirements.

Key Features:

Products are designed to withstand harsh military environments, meeting rigorous standards like MIL-PRF-55629 and MIL STD 202.
Sealed and compact designs ensure durability and reliability.
Available online tools for product selection and configuration.

Technical Specifications:

MS-Series Circuit Breakers: Designed for harsh environments, featuring sealed toggle actuators and compliance with MIL-PRF-39019F ingress protection.
Electrical Ratings: Current ratings from 0.02 to 30 Amps, voltage ratings up to 240VAC and 65VDC.
Environmental Standards: Products are tested for shock, vibration, moisture resistance, and thermal shock.

Applications: The products are suitable for various strategic markets including military, marine, telecom/datacom, renewable energy, and more.

Conclusion: Carling Technologies offers a comprehensive range of reliable and cost-effective solutions for military OEMs, backed by extensive design expertise and global support.

MS-Series Circuit Breaker - Ordering Scheme: The document provides a detailed ordering scheme for the MS-Series Circuit Breakers, including specifications for current ratings, actuator types, poles, frequency and delay, terminal types, actuator colors, voltage codes, and agency approvals.

Dimensional Specifications: All dimensions are provided in inches and millimeters, with a tolerance of ±.020 inches unless otherwise specified.

A-Series Circuit Breaker - Introduction: The A-Series Circuit Breakers are highlighted for their reliability, compact size, and temperature stability. They are designed for precision operation in OEM markets and are available in various actuator styles, including sealed toggle actuators for harsh environments.

General Specifications: The document details the electrical, mechanical, physical, and environmental specifications of the A-Series Circuit Breakers.

Electrical Tables: Tables A, B, C, and D list the configurations and performance capabilities of the A-Series Circuit Breakers as component supplementary protectors.

Agency Certifications: The document lists various agency certifications for the A-Series Circuit Breakers, including UL Recognized, UL Listed, CSA Accepted, TUV Certified, and VDE Certified.

Ordering Scheme for Handle UL Recognized: The document provides an ordering scheme for handle UL recognized circuit breakers, detailing series, actuator types, poles, auxiliary/alarm switches, frequency and delay, current ratings, terminal types, actuator colors, mounting styles, and agency approvals.

Specifications: The document outlines various specifications for circuit breakers, including dimensions, terminal types, actuator styles, and mounting options.

Procedures: Instructions for selecting the appropriate circuit breaker configuration are provided.

Standards and Certifications: The document mentions various certifications available for the circuit breakers, including UL489A Listing, VDE Certification, TUV Certification, and CSA Acceptance.

Recommendations: Recommendations are provided for terminal types based on current ratings.

Key Data from Tables and Diagrams: The document includes tables listing current ratings in amperes, actuator colors and legends, and terminal types.

A-Series Circuit Breaker - Ordering Scheme: The A-Series Circuit Breaker features a recessed paddle actuator and offers various configurations for customization.

B-Series Circuit Breaker - Introduction: The B-Series hydraulic magnetic circuit breakers are designed for applications requiring extra insulation and specific constructions.

General Specifications: The B-Series is designed to meet various military and industrial standards.

Ordering Scheme: The B-Series offers various actuator styles, pole configurations, and mounting options.

Specifications: All poles must have the same polarity. Multi-pole breakers are available with one auxiliary switch mounted on the extreme right pole.

Mounting and Barriers: Mounting styles include threaded inserts with various dimensions for multi-pole units.

Actuator and Legend: Actuators are available in single or dual color options with vertical or horizontal legends indicating ON or OFF positions.

Current Rating: Current ratings range from 0.020 to 30.000 amperes.

Auxiliary/Alarm Switch: Options include SPST and SPDT configurations with various terminal types.

Terminal Options: Multiple screw and push-on terminal configurations are available.

General Specifications for C-Series Circuit Breakers: The C-Series breakers are designed for higher amperage and voltage applications.

Environmental and Mechanical Specifications: The breakers are designed to withstand shock, vibration, moisture, salt spray, and thermal shock.

Electrical Specifications: Maximum voltage ratings include AC 480 WYE/277 VAC and UL489 AC 240 VAC.

Agency Approvals: The breakers comply with multiple agency standards, including UL, CSA, and VDE.

C-Series Circuit Breaker Overview: The document provides detailed specifications and diagrams for the C-Series Circuit Breakers.

E-Series Circuit Breaker Introduction: The E-Series hydraulic-magnetic circuit breaker is designed for high current and voltage applications.

General Specifications: The E-Series is designed according to MIL PRF-55629 & MIL-STD-202G standards.

Agency Certifications: The E-Series circuit breakers are UL recognized and listed, CSA accepted and certified, TUV certified, and VDE certified.

Ordering Scheme: The document outlines the ordering scheme for E-Series circuit breakers.

Overview: This document provides detailed specifications and guidelines for E-Series and F-Series circuit breakers.

Specifications: The E-Series circuit breakers are recognized by CSA, accepted by VDE, and certified by UL.

Procedures and Recommendations: VDE approval is limited to specific configurations and requires dual markings on handles.

F-Series Circuit Breakers: Designed for high current applications in extreme temperatures.

Dimensional Specifications: Detailed dimensions and tolerances are provided for both back and front connected configurations.

Agency Certifications: The document outlines various certifications for circuit breakers, including UL Listed (UL 489, UL 489A), TUV Certified, and compliance with CSA Standard CANCSA-C22.2 No. 5.1-M.

Specifications: The F-Series Circuit Breakers are available in 2 or 3 poles with a 120/240V rating.

Ordering Scheme: The ordering scheme includes various options such as actuator type, poles, auxiliary/alarm switch, frequency & delay, current rating, terminal type, actuator color, mounting, maximum application rating, and agency approval.

Dimensional Specifications: Detailed dimensional specifications are provided for the F-Series Circuit Breakers.

Time Delay Values: The document includes time delay values for various series of circuit breakers.

V-Series Contura Sealed Rocker Switches: The V-Series switches are highlighted for their design, performance, and reliability.

Overview: The document provides detailed specifications and options for Carling Technologies' V-Series Contura Sealed Rocker Switches.

Specifications: The switches are designed to operate in temperatures ranging from -40°C to +85°C.

Actuator Options: The document describes several Contura actuator models, each with unique design features.

Technical Specifications: The switches have a dielectric strength of 1500 Volts RMS.

Environmental and Mechanical Standards: The switches meet several military standards for vibration, shock, salt spray, dust, thermal shock, and moisture resistance.

Ordering Scheme: The document provides a detailed ordering scheme for selecting the appropriate switch configuration.

Overview: The document provides detailed specifications and ordering information for Carling Technologies' V-Series Contura Sealed Rocker Switches.

Specifications: Termination Styles, Illumination, Lens and Actuator Options, Rating.

Procedures: Ordering Scheme.

Design Features: Rotary Switches.

Recommendations: Consult the factory for custom colors, daylight bright LED options, and specific horsepower ratings.

Diagrams: The document includes dimensional specifications and circuit diagrams for various switch configurations.

V-Series Contura Rotary Switches - General Specifications: Mechanical Specifications, Environmental Resistance, Functionality, Materials.

V-Charger Dual Port USB 2.0 Charger - General Specifications: Design Features, Electrical Specifications, Environmental and Mechanical Specifications.

Ordering Scheme and Dimensional Specifications: The document provides detailed ordering schemes for both the rotary switches and USB chargers.

Lens Specifications and Options: Lens Style and Color, Legend Orientation.

Notes: Legend orientation must be chosen for certain lens openings.

Connector and Housing Details: Connector Types, Wire Range and Orientation.

V-Series Ratings: Electrical Ratings, Contact Types.

Contura Accessories: Hole Plugs, Mounting Panels.

W-Series Sealed Rocker Switches: Design Features, Illumination Options, Integrated Connector.

Conclusion: The document provides comprehensive details on lens options, connector specifications, electrical ratings, and accessories for Contura and W-Series products.

W-Series Switch Specifications: Electrical Specifications, Mechanical Specifications, Environmental Specifications, Physical Specifications.

L-Series Switch Specifications: Design Features, Electrical Specifications, Mechanical Specifications, Environmental Specifications.

Ordering Scheme: Both W-Series and L-Series switches offer a comprehensive ordering scheme.

Mechanical Specifications: Life Mechanical Endurance: 150,000 cycles at 25°C.

Environmental Specifications: Operating Temperature: -40°C to +85°C.

Chemical Resistance: No permanent loss of function or obvious damage after exposure to various chemicals.

ST-Series Sealed Toggle Switch: Available Circuits, Rating, Termination Options, Toggle Style.

BD-Series Battery Power Switch: Current Ratings, Sealing Protection, Design Features, Endurance, Operating Temperature.

F-Series Single Pole Toggle Switches: Ratings, Suitable for low voltage 12/24V DC, Variety of termination options.

G-Series Toggle Switches: Ratings, Actuator Styles, Approvals.

DK/EK-Series Heavy Duty Toggle Switches: Ratings, Terminations, Actuator Options.

Overview: The document is a technical catalog from Carling Technologies, detailing their range of electrical and electronic products.

Product Specifications: The catalog lists various types of switches and controls.

Catalogs and Brochures: Carling Technologies offers a range of catalogs and brochures for different market sectors.

Company Profile: Founded in 1920, Carling Technologies is a global leader in manufacturing electrical components.

Contact Information: The document provides contact details for Carling Technologies' headquarters and regional offices.

Certifications: Carling Technologies holds various environmental, quality, health, and safety certifications.

Catalog excerpts

Carling Technologies* Innovative Designs. Powerful Solutions. MILITARY COTS Switches & Circuit Breakers

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Since its founding, Carling Technologies has continually forged a tradition of leadership in quality and product innovation. There are few products that Carling Technologies hasn’t turned “ON” and fewer industries that haven’t turned to Carling for solutions. With ISO and TS registered manufacturing facilities and technical sales offices worldwide, Carling ranks among the world’s largest manufacturers of circuit breakers, switches, power distribution units, digital switching systems and electronic controls. SWITCHES & CONTROLS • Rocker • Toggle • Pushbutton • Rotary CIRCUIT PROTECTION • Hydraulic-Magnetic •...

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COTS Switches & Circuit Breakers Your Military equipment is only as tough as the components used in building it! Carling Technologies products feature a wide range of switches and circuit breakers that were designed and tested to withstand the rigorous military environment. Carling Technologies COTS products provide military OEMs with a reliable and cost effective solution to their design requirements. By drawing upon over 90 years of design excellence, Carling Technologies is also able to provide switch and circuit breaker custom solutions that are sure to be compliant with the most demanding...

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'Options and approvals shown may apply to specific construction combinations only, consult factory for clarification. Manufacturer reserves the right to change product specifications without prior notice.

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'Options and approvals shown may apply to specific construction combinations only, consult factory for clarification.

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MS-Series MS-Series Circuit Breaker - Introduction CIRCUIT BREAKER Designed and tested to operate flawlessly in the harshest of environments, the MS-Series sealed toggle circuit breaker is ideally suited for COTS (commercial off the shelf) military applications. Our space saving envelope meets IP68 requirements and features a durable metal and sealed mounting bushing with MIL-PRF-39019F ingress protection when mounted in a panel. This class-leading, affordable circuit breaker was designed in accordance with the requirements of MILPRF-55629 and MIL STD 202, making it the best choice for those...

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MS-Series Circuit Breaker - Design Features DESIGN FEATURES SEALS IP68 Designed and tested to comply with MIL-PRF-39019F Ingress Protection COMPACT SIZE Max performance in compact size: 0.20-30 Amps; 65 VDC, 240 VAC 120/240 VAC TERMINAL BARRIERS Meet UL 1077 Spacing Requirements OPTIONAL AUXILIARY SWITCH Provides Breaker Status Indication

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MS-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL & cUL Configuration & Performance Capabilities MS-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTORS Notes: 1 Short Circuit Current Rating (SC) Codes — The short-circuit current rating, followed by a letter and number designating the test conditions and any calibration following the short-circuit test as defined below: U - Indicates that the short circuit test was performed without a series fuse 1 - Indicates that a re-calibration was not performed as part of the short circuit testing 3 - Indicates that the...

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MS-Series Circuit Breaker - Ordering Scheme Series Actuator Poles Circuit Frequency Current Terminal & Delay Rating Actuator Front Legend Color Panel Plate Voltage Agency Code Approval 2 ACTUATOR S Sealed Toggle 7 TERMINAL 1 Push-On 0.250 Tab (QC) 2 Screw 8-32 (Upturned Lugs) 3 Screw 8-32 (Bus Type) C Screw Terminal M4 (Upturned Lugs) E Screw Terminal M4 (Bus Type) L Solder Lug 8 ACTUATOR & MARKING COLOR 1 Dull Metallic 4 CIRCUIT A Switch Only (no coil) 1> 2 B Series Trip (current) M Series Trip (current) Aux switch .110 QC x 0.20 QC (silver contacts)...

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MS-Series Circuit Breaker - Dimensional Specifications PANEL MOUNTING DETAIL PANEL THICKNESS 0.125" TO 0.156" 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified.

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A-Series Circuit Breaker - Introduction CIRCUIT BREAKER Well known for their proven reliability, Carling Technologies’ A-Series hydraulic magnetic circuit breakers are compact, temperature stable and designed for precision operation in OEM markets requiring general purpose as well as full load amp applications. When front panel operation and aesthetics demand a clean, contemporary design, the visi-rocker or paddle actuators are ideally suitable. A sealed toggle actuator style is also available and ideal for harsh environment applications requiring additional sealing protection. Optional rocker-guard...

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A-Series Circuit Breaker - General Specifications Electrical Mechanical Maximum Voltage Current Ratings Standard Voltage Coils Auxiliary Switch Rating Insulation Resistance Dielectric Strength Resistance, Impedance 277VAC 50/60 Hz, 80VDC Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0, 50.0. Other ratings available - consult ordering scheme. DC-6V, 12V; AC-120V, Other ratings available, consult ordering scheme. SPDT; 10.1 A - 250VAC, 1.0 A-65VDC/0.5 A - 80 VDC, 0.1A - 125VAC (with gold contacts). Minimum: 100 Megohms at 500 VDC UL,...

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A-Series Circuit Breaker - General Specifications Table A: Lists UL Recognized & CSA Accepted configurations and performance capabilities as a Component Supplementary Protector. A-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTORS Notes: 1 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector. 2 Same as note 1, except that backup fuse is limited to 80 A maximum. 3 2 pole protector required (with one pole per power line) for: 125/250 VAC, 1 pole protector required for : 125 VAC, 10 Power System. 4 Satisfies the...

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A-SERIES TABLE B: COMPONENT SUPPLEMENTARY PROTECTORS CIRCUIT CONFIGURATION Notes: 1 General Purpose Ratings for UL/CSA Only. 2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector. 3 Same as note 2, except that backup fuse is limited to 80 A maximum. 4 Satisfies the requirements of clause 11.2.8.2.5 of CSA STD C22.2 No 100 for the use of supplementary protectors with portable generators.

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Military Catalog

Military Catalog

Catalog excerpts

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