Modular Zero Point Fixturing System 9000
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Clamping System 9000 Modular zero point Clamping System

Carl Hirschmann GmbH Precision as Passion Highest precision is the distinctive trademark of our clamping systems. With great passion and deep special know how we develop and manufacture trendsetting products for your ambitious requirements – since decades and with increasing enthusiasm. As leading manufacturer in clamping technology for EDM, milling, turning and measuring machines as well as for machining centers we convince with competence in solutions and innovative conceptional results. We are the system provider with perfected engineering for clamping projects. Carl Hirschmann – the...

Contents Contents, operation, quality, warranty Applications, benefit Clamper overview Application instructions Self-centering vice Customer solutions Overview clamping systems Operation Most tools are supplied together with an operating guide. Correct operation cannot be ensured and danger to personnel and machine cannot be excluded unless these operating instructions or information given in this catalogue are observed. Precision The individual tool planes incorporate a hardened and precision ground Zero Point centering or compensating journal and separate Z- supports. This assures...

Clamping System 9000 Modular zero point clamping system Applications Fast, precise clamping and referencing of fixtures and components on all metal cutting machine tools, machining centers, EDM machines and measuring equipment. Your benefit Higher productive machining time by full-time parallel setup of fixtures and workpiece blanks on universal, even automatically exchangeable pallets and holders. Our strengths Decades of experience in innovative and practical clamping technology and customized solutions "Made by Carl Hirschmann / Germany". Features • Repetitive accuracy ≤ 0,005 mm • up to...

Clamper overview Clampers are available as built-on or built-in version with diameter 90 (3,54') and 129 mm (5,08'). Built-on clampers are fixed to machine table with clamping jaws. Built-in clampers are integrated in machine table or in clamping plates. Integratable clamper Two-fold clamping base Single clamping / multiple clamping Clampers can be used as single ones or in modular groups with two or more clampers for larger workpieces and higher clamping forces. • For single clamping we recommend built-on clamper H9001PI4K or built-in clamper H9003PI4K with indexing slots for XY...

Application instructions Clamper / clamper journal arrangement The modular layout of one or more clampers permits full flexible use of the machine tool. Small to large workpieces, fixtures and pallets can be easily configured for maximum use of the machine table. • Is only one clamper (H900xxx4K) used (single clamping), the X- and Y- positioning of the workpieces and pallets is accomplished by using one Centering Journal H9030.1K and two dowel pins. • Are two (double clamping) or more clampers (multiclamping) (H900xxx0K or H900xxx4K) used, one Centering Journal H9030.1K has to be used at...

Manufacturing drawings for single clamper use (Centering Journal and dowel pin data) Single clamper use with: Centering Journal H9030 .1K Connection from below with stud screw M12 (Thread in workpiece, fixture or pallet) Single clamper use with: Centering Journal H9030.1K Connection from above with screw M12 (Thread in journal) Screw strength class 10.9 Manufacturing drawings for multiple clamper use (Centering, Compensation and Clamping Journal) Multiple Clamper use with: Centering Journal H9030.1K Compensating Journal H9031.1K Clamping Journal H9032.1K Connection from below with stud...

Pneumatic clamper Series H9001.. / H9003.. - outer diameter 129 mm (5.08') The clampers are designed as modular on desk clamper (H9001xxxK) or integratable clamper (H9003xxxK). On desk clampers can be mounted onto the machine table with toe clamps (H 9040). Integratable clampers can be integrated into the machine table of the machine tool, into base plates or in tomb stones. The clamping force is provided by spring pressure. Pneumatic clampers (H9001Pxx series) open via pneumatic pressure (6 bar). Hydraulic clampers (H9001H xx series) have heavier springs and require a hydraulic pressure...

On desk clamper Series H9001.. - outer diameter 129 mm (5.08') H 9001PI0K Pneumatic Clamper Without radial slots for multiple use only, with NBR seals Clamping force (by springs) 10000 N (2,248 lbs) Repetitive accuracy ≤ 0.005 mm (.0002") Pneumatic pressure for opening 6 bar (87 psi) Max. axial load / clamper 1000 kg (2,200 lbs) H 9001PVI0K Pneumatic Clamper Same as H 9001PI0K but with Viton® seals for sink EDMmachines. H 9001HI0K Hydraulic Clamper Same as H 9001PVI0K but requires hydraulic pressure for opening. Clamping force (by springs) 26000 N (8,545 lbs) Hydraulic pressure for opening...

Integratable clamper Series H9003.. - outer diameter 129 mm (5.08') The H9003xxK series clampers come ready to be integrated into devices like pallet bases, tombstones, machine tool tables, etc. They can be mounted with the clamping surface projected above or even with the device surface. When provided with Viton® seals, the clamper series H 9003PVIxK can be used for single or multiple clamping of workpieces in sink EDM applications. The H 9003PxK series are actuated in the same manner as the H 9001xK clampers. The pallet bases, tombstones, machine tool tables etc. must be constructed with...

H 9003PI0K Pneumatic Integratable Clamper Without radial slots for multiple use only With NBR seals Clamping force (by springs) 10000 N (2,248 lbs) Repetitive accuracy ≤ 0.005 mm (.00019") Pneumatic pressure for opening 6 bar (87 psi) Max. axial load 1000 kg (2,200 lbs) H 9003PVI0K Pneumatic Integratable Clamper Same as H 9003PI0K but with Viton® seals for sink EDM machines H 9003HI0K Hydraulic Integrable Clamper Same as H 9003PVI0K but requires hydraulic pressure for opening Clamping force (by springs) 26000 N (8,545 lbs) Hydraulic pressure for opening min. 20 – max. 50 bar H 9003PI4K...