Fixturing System 4000 for Wire EDM
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Clamping System 4000 For wire EDM

Carl Hirschmann GmbH Precision as passion Highest precision is the distinctive trademark of our clamping systems. With great passion and deep special know how we develop and manufacture trend-setting products for your ambitious requirements – since decades and with increasing enthusiasm. As leading manufacturer in clamping technology for EDM, milling, turning and measuring machines as well as machining centers we convince with competence in solutions and innovative conceptional results. We are the system provider with perfected engineering for clamping projects. Carl Hirschmann – the...

Contents Operation, quality, warranty Selection criteria Frame / beam system, basic set Beams, support plate - holders, accessories Beam vise kit, beam accessories Pallet System, 3-D pallets Pallet clamper, pallets Mighty vises Prism vises Vertical vises Uni-holder, clamping angle, magnet holder Basic holder, accessories Pallet clamper, vertical-/ swivelling unit accessories Set-up and presetting stations Custom made products Indexing Rotating Spindles, accessories Rotary Indexing Tables Our Clamping Systems - overview Operation Most tools are supplied together with an operating guide....

Clamping System 4000 Selection criteria Today, cost reduction and adherence to schedules are most important requirements to survive in the market. Universal solutions with intelligent, modular clamping systems and presetting stations, which reduce adjusting, measuring and presetting on the machine to a minimum, provide the maximum productivity of the machine. To select the right clamping elements and holders an inventory of the actual state of the available machines and workpiece dimensions to be machined by EDM is necessary. Based on these data the components of the clamping system will be...

Carl Hirschmann offers, according to size and weight of the workpieces, two possibilities of workpiece clamping. Both versions can also be combined with each other and later can be extended on customer’s demand. Beginning with the low-cost basic set 4000 plus (frame/beam system) which at any time can be completed and extended (e.g., with palletizing system), is always the right decision when no precise criteria are known. • ith the Frame/Beam System rectangular, round, thick and thin workpieces in various dimensions and with W weight up to more than 150 kg (330 lbs) can be fixed. • he...

Clamping System4000 Frame/beam system - basic set For universal and quick clamping of workpieces up to 150 kg (330 lbs). Workpieces can be clamped crash-free inside machine’s cutting area, between or on the adjustable cross Q-beams. Supporting plates can be mounted simple and quickly at the cross Q-beams to help position and support large and heavy workpieces on the Z-zero surface. Workpieces can be adjusted for flatness using the levelling screws integrated in the cross Q-beams. To avoid collision of the lower wire guide with supporting plate, the cross Q-beam can be mounted in two heights...

Basic set The Carl Hirschmann Basic Set is an universal equipment for the wire EDM. It is assembled at Carl Hirschmann and matches to the individual machine model in question. Almost all workpieces can be clamped inside the cutting area and fixed with a repeatability of ≤ 0.005 mm (0.0002") between the cross beams, which can be inserted from above or from the front. They are infinitely adjustable and quickly locked in any position, using only a few additional clamping elements. Large workpieces can be clamped directly between cross beams. Support plates are included to help secure or hold...

Clamping System 4000 Beams, support plate - holders, accessories B40.. Basic Beam Hardened basic beams, fastened to the machine's base with screws, are used to guide and position the cross Q -beams. The Adjustable End Stop H 4320 positioned in steps of 25 mm (0.980”) to serve as a reference stop for the Q -beams, the Clamper H 4300. The beams are available in steps of 50 mm (1.97”). Length and hole pattern of the fastening screws are matched to the machine model in question. The Adjustable End Stop is used on basic beams for repetitive positioning of cross beams. Positioning and repetitive...

Support plates are attached to the cross beams and used for clamping or supporting larger workpieces between two cross Q - or S - beams. The support surface is ariable between 4 mm (0.16") and 25 mm v (0.98"). Workpieces are clamped by clamping jaws of the Clamping Jaw Set H 2850. Maximum load 50 kg (110.23 lbs). H 4315 Supporting holder (3 pcs.) Supporting holders can be mounted to the cross Q - or S - beams to hold especially thin round and rectangular workpieces. Workpieces are adjusted with the levelling adjusting device of cross beams. Maximum load 30 kg (66.15 lbs). H 4315.1...

Clamping System 4000 Beam vise kit, beam accessories Beam Vise Kit consisting of: H4312 Solid Jaw, H4312.1 Clamper For collision-free clamping of parallel workpieces directly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320). The presetting of the workpiece should be done on a granite surface plate. Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12") 30 kg (66.15 lbs) Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs)...

For mounting flat workpieces up to 41mm (1.615”) in high. With end stop on the side. The clamper can be mounted in horizontal or vertical position on the cross beam. With H4537.E clamping insert the clamping height can be increased up to 60mm (2.364”) Max. permissible workpiece size 150x100x41mm (5.9x3.94x1.61”) With clamping insert H4537.E H4318 Uni clamper For clamping flat workpieces. The clamping range is between 20-115mm (0.79-4.53"). With lateral end stop (can be mounted on both sides). The clamper can be mounted horizontally or vertically on the Q or S bar. Max. Workpiece dimensions...