Clamping System 5000 For sinking EDM and chipping machines
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Clamping System 5000 For sinking EDM and chipping machines

Carl Hirschmann GmbH Precision as passion Highest precision is the distinctive trademark of our clamping systems. With great passion and deep special know how we develop and manufacture trend-setting products for your ambitious requirements – since decades and with increasing enthusiasm. As leading manufacturer in clamping technology for EDM, milling, turning and measuring machines as well as machining centers we convince with competence in solutions and innovative conceptional results. We are the system provider with perfected engineering for clamping projects. Carl Hirschmann – the...

Contents Operation, service, quality, warranty Clamping journal Pneumatic and manual clamper Pallets and holders made of aluminum Pallets and holders made of steel Hydraulic chuck Control tools MINIFIX holder, adapter MINIFIX plus, pallet electrode blanks Hollow axle clamper and flat clamper Special holders (only made on request) Overview Rotary Indexing Tables and Clamping Systems Operation Most tools are supplied together with an operating guide. Correct operation cannot be ensured and danger to personnel and machine cannot be excluded unless these operating instructions or information...

Overview Clamper series H8.xx for clamping journal H5.611

SLEEVE Clamper series H6.xx for clamping journal H6.611

Clamping System 5000 Introduction Application The Clamping System 5000 is a universal clamping system for electrodes and workpieces. It guarantees quick, and precise clamping and referencing of fixtures and workpieces on all EDM, metal cutting machine tools, machining centers and measuring machines. Your benefit High productive machine running times through runtime parallel setup and fast high precise change of electrodes, fixtures and workpiece blanks on universal, also automatically changeable pallets and holders. Our strengths Decades of experience in innovative and practical clamping...

o Ptrup dulclttivity - para le o m i exibilf ty FlInterruptintginor measuring g • Quick amortization due to good value rrup Inte Pr o f i t Pr Integrated cleanin nitoring of clamp g Mo ing • Precise - repetitive accuracy ≤ 0,002 mm ach ch Quick anging inin g • Future-proof due to innovative technology Piding of set n Avo Tolerance er-up fa ror ul t s • Universal use on all machine tools Advantages of Clamping System ocess safety Advantages for your company • Increased productivity because of parallel setting and quick changing in the machine • Better manufacturing precision because set-up...

Reference Set HPF5000 PrisFix Low-cost Referencing of Electrodes and workpieces The HPF 5000 PrisFix reference set is a cost-effective solution for referencing copper or graphite electrodes and workpieces in the Carl Hirschmann 5000 clamping system. The function of a pallet (X-Y-Z reference base) is divided into single, very cost-effective components. These are glued into the electrode or the workpiece and clamped in a Carl Hirschmann clamper until they are fixed by the adhesive (takes a few minutes). The costs for a pallet are eliminated. Both the clamping journal H6.611 for the clamping...

characteristics • Repetitive accuracy ≤ 0,002 mm • Inexpensive, no pallet necessary • Material bond connection (no shifting) • For electrodes and workpieces from □ 50 mm / Ø 67 mm • Easy and quick to assemble • Automatic change possible • Clamping journal H5.611 and H6.611 can be used Reference Set HPF 5000 PrisFix installed on graphite and copper electrodes. 3.) Screw in Z support and clamping journal 7.) For centering of X, Y reference prisms clamp into a Carl Hirschmann clamper (presetting station or machine) until glue is hardened enough (approx. 10 minutes). 4 .) Place X, Y reference...

Clamping System 5000 Clamping journal All pallets and holders and also the Reference Set HPF 5000 are delivered without clamping journal, it is to be ordered separately. Depending on series of clamper (H6.xx or H8.xx), the corresponding type of clamping journal must be used. In case of a new purchase the use of clampers series H6.xx and the clamping journal H6.611 is recommended. Two clamping journal designs are available • Clamping Journal H5.611 -short clamping journal (use only for clampers series H8.xx) • Clamping journal H6.611 - clamping journal with integrated gripper surfaces for...

Pneumatic clamper series H8.11.. for clamping journal H5.611 The pneumatic tool clampers are intended for mounting or installation in the spindle sleeve or C-axis of the EDM machine but can also be mounted or integrated on the machine table. Clamping is by spring force, opening is pneumatic with 6 bar pressure. The pneumatic clampers are equipped with integrated Z-cleaning nozzles, which can also be used for clamping monitoring (pressure monitoring). H 8.11.7 Tool Clamper without MINIFIXplus H 8.11.17 Tool Clamper with MINIFIXplus For installation in C-axes and spindle sleeves. The...

Clamping System 5000 Manual clamper for clamping journal H5.611.. The manual tool clampers are designed for use on the spindle sleeve of manual EDM machines as well as on the table of cutting machine tools, machining centres and measuring machines. The pallets and holders are clamped manually by means of a clamping ring or a clamping screw. H 8.12 Tool Clamper, manual Round for mounting on the spindle sleeve or table with (4) M8 hex bolts. Includes lateral connection for internal flushing. Positioning or repetitive accuracy Clamping force Max. electrode/workpiece weight Max. erosion current...

Pallets and holders made of aluminum The extremely low-priced aluminum pallets and holders can also used in wire EDM machines. All pallets and holders are delivered without clamping journals which must be ordered separately. H 5.49A Pallet For copper electrodes up to 75 mm (3“) ø□ or graphite electrodes up to 100 mm (4“) ø□, machined on H6.811 or H8.811. Electrode or workpiece is screwed from above or beneath. Without mounting bores. (without clamping journals) Delivered as set of 9 pieces Weight 0,12 kg H 5.49/70A Pallet (for custom machining) Same as H5.49A, but 70 mm long. (without...