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Lubrication solutions for general machining

Lubrication solutions  for general machining
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Lubrication solutions for general machining

Product catalog summary
Overview
BECHEM is a prominent German manufacturer specializing in industrial lubricants, offering innovative solutions for various machining processes. Their products are designed for applications such as metalworking, coating technology, and technical components, known for their high quality and innovative formulations.
Applications and Properties
The document highlights the use of BECHEM lubricants in tool manufacture, broaching, grinding, and deep drilling. Key properties include corrosion protection, low residue, good rinsing performance, chlorine-free formulation, low foaming, extended tool life, and water resistance.
Process Support
BECHEM provides comprehensive lubrication solutions that enhance efficiency and performance, reduce maintenance, increase productivity, and prevent machine downtime. They offer technical consultation to ensure optimal lubricant use, enhancing safety and reliability.
Product Lines
BECHEM's product lines, including Avantin, Berucut, Beruclean, and Beruprotect, comply with environmental regulations and optimize processes, offering high cooling effects and excellent performance.
Specific Products and Applications
Products like BECHEM Avantin 331 G, 400, and 405 are tailored for specific machining processes such as grinding and metal removal, suitable for materials like cast iron, steel, aluminum, and titanium.
Water Miscible Coolants
The Avantin series are water-miscible coolants known for process reliability, suitable for high thermal loads, offering excellent cooling, corrosion protection, and material removal capabilities.
XC Fluids
BECHEM XC Fluids set a new standard for non-water-miscible metalworking fluids, offering high performance, low evaporation, and reduced oxidation, improving work safety and consumption efficiency.
Berucut XC Series
Designed for demanding metal cutting, this series offers high load-carrying capacity and excellent flushing capacity, compliant with medical technology standards, including products like Berucut XC 1010, 1015, and 1022.
Specifications
The document lists products with specific properties such as kinematic viscosity and flash point, crucial for selecting the right product for processes like grinding, drilling, and broaching.
Procedures
Outlines the use of products in machining processes, emphasizing the importance of selecting the right additive for high load-carrying capacity, reduced tool wear, and excellent surface quality.
Standards and Norms
Some products are evaluated for in-vitro cytotoxicity according to DIN EN ISO 10993-5:2009, achieving a rating of 0 reactivity, indicating safety for sensitive applications like medical technology.
Recommendations
Recommends specific products for different materials and machining challenges, such as Berucut XC 1122 for non-ferrous metals and stainless steel, and Berucut XC 1215 for steel and titanium.
Key Data from Tables
Tables provide quick reference for product specifications, aiding in informed product selection based on specific machining needs.
Corrosion Protection
The Beruprotect series offers temporary corrosion protection during storage and transport, forming protective films to prevent damage.
Cleaning Solutions
The Beruclean series includes cleaners for removing process fluids and contaminants, reducing wash cycles, lowering temperatures, and cutting costs.
Machine Lubrication
BECHEM offers hydraulic, gear, spindle, and slideway oils that enhance machine performance by reducing friction and wear under high loads.
Product Overview
Products like Berulub PY 3, BECHEM High-Lub LIC-000, and Berutox FB 22 are designed for high-speed applications, offering excellent lubrication and protection.
Awards and Recognition
BECHEM has received awards for innovation and efficiency, contributing to performance, energy efficiency, and sustainability.
Research and Development
BECHEM's R&D focuses on creating high-performance lubricants that meet industry standards and customer needs, supported by advanced testing systems.
Service and Support
Offers comprehensive service support, including on-site analysis and tailored system solutions to improve working conditions and optimize service life.
Commitment to Sustainability
BECHEM emphasizes sustainable development and compliance with standards like REACH and VDI guidelines, with products like Berufluid representing sustainable manufacturing.
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Catalog excerpts

Lubrication solutions  for general machining-1

Lubrication solutions for general machining

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Lubrication solutions  for general machining-2

Lubrication solutions for general machining APPLICATIONS Tool manufacture Deep drilling Broaching Grinding Turning BECHEM – Lubrication solutions for industry As the oldest German manufacturer of industrial lubricants, BECHEM is one of the leading producers of high-quality Drilling Milling Honing special lubricants and metalworking fluids today. Sawing BECHEM products stand out through innovative formulations in the most diverse industrial applications – in machining and forming for metalworking processes, in coating technology Deep drawing Punching and as for-life lubricants in various technical...

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Lubrication solutions  for general machining-3

Everything from one source: BECHEM lubricants ensure maximum efficiency and performance over the entire process chain. For all process steps, from general machining, cleaning and corrosion protection, BECHEM developed a fine-tuned product series offering a wide range of benefits. Due to extended lifetime; maintenance is reduced, productivity is increased and the process is continuously improved. In addition, fewer suppliers enables lower cost and more efficient use of the lubricant. Cost-intensive damage and machine downtime can be prevented. Ideal process maintenance is crucial for the extended...

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Lubrication solutions  for general machining-4

Process media for metal removal and forming technology AUTOMATIC TRANSMISSION ASSEMBLY FRONT AXLE ASSEMBLY Coupling BECHEM Avantin 338 BECHEM Avantin 438 Valve Plate BECHEM Avantin 455 Valve Body Assembly BECHEM Avantin 361-1 ZF Spring Strut Bearing Beruform STO 114 ZF Spring Seat Metal Removal BECHEM Avantin 400 Engine Mount Metal Removal BECHEM Avantin 405 Gear Wheel Production Hobbing/Shaping Berucut XC 1022 Gear Shaft BECHEM Avantin 320 FF Shock Absorber Tube BECHEM Avantin 255 FF Steering Gear Grinding Berufluid Cut ’n Grind KA Gear Wheel Production Grinding BECHEM Avantin 331 G Fastener...

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Lubrication solutions  for general machining-5

BECHEM Avantin is a product series of water-miscible coolant lubricants that have ensured process reliability millions of times for decades. From the allrounder for multimetal applications and the expert on series processing in automotive production lines, to the specialist in broaching and deep drilling operations, BECHEM offers optimal and economical product solutions. High-quality and globally available raw materials combined with the exceptional BECHEM development know-how form the basis for processing fluids that meet highest standards. The adjustment to the permanently changing process...

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Lubrication solutions  for general machining-6

For the highest of performances in metalworking: BECHEM XC Fluids Berucut XC – the new technology for more reliability and safety The new BECHEM XC Fluids establish a pioneering standard The mineral oil-free BECHEM XC Fluids are based on for metalworking fluids that are not miscible with water. synthetic base fluids and ensure a stable and safe production Evaporation loss [%] Using innovative base fluids and synergistically active process. Users profit from improved work safety and low additive technologies results in new excellent performance consumption. The continuously rising demands in metal...

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Lubrication solutions  for general machining-7

Very good lubrication performance High cutting speeds Good material compatibility Very good foam control Very low PAH values (polycyclic aromatic hydrocarbons) Grinding and machining Advantages of the Berucut XC series • Excellent oxidation stability • Very high flashpoint • Very high viscosity index • Very low evaporation loss Low pour point, good deep temperature behavior Products that are used in medical technology must fulfill particularly strict standards regarding their toxicity and compatibility with biological systems. For medical products with longer-term or permanent tissue contact,...

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Lubrication solutions  for general machining-8

BECHEM process oils of the Berucut series guarantee the best machining results even under the most severe conditions. Grinding processes exposed to high thermal stress, deep drilling operations in special materials, broaching processes with maximum feed rates, as well as optimised minimum quantity lubrication meet all challenges in serial production and always fulfill the highest expectations. The special BECHEM formulations set the standard in this industry. BECHEM is a pioneer for innovations in national and international research projects. Our specialist inresearch, development and application...

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Lubrication solutions  for general machining-9

solvent-based products for the residue-free cleaning of suited for cleaning organic contaminants, such as oil or any process fluids in metalworking covering a wide range grease, due to their high solvent power. BECHEM cold of materials and cleaning processes. cleaners are virtually free of aromatic compounds and are The Beruclean neutral cleaners are highly concentrated characterized by a narrow boiling range, low consumption and therefore very economical in use. Due to the various and short drying times. application possibilities of Beruclean neutral cleaner, the number of products required...

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Lubrication solutions  for general machining-10

For multiple applications in machine lubrication, BECHEM offers a product range that contributes significantly to the most modern production- and manufacturing technology as well as service and maintenance. BECHEM hydraulic fluids reduce friction and wear, including at high thermal loads, and inhibit corrosion with special additives, even under extreme loads. High performance gear oils and circulating oils from BECHEM also meet the requirements for wear protection even under high mechanical and dynamic loads and convince with very good air and water release properties. In slideway oils, friction...

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Lubrication solutions  for general machining-11

Beruclean 3050 – Machine and floor cleaning agent BECHEM scientific network BECHEM also offers a product range of high-performance Beruclean 3050 was developed especially for scrubbing Thanks to intensive R & D work, as well as the participation machine and floor cleaning agents, besides the complete machines, high pressure- and steam jet devices and in various international and national research projects, range of fully matched process fluids, industrial cleaning manual cleaning procedures. The contents conserve BECHEM has successfully tailored their high-performance agents and corrosion protection...

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