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Anti-Friction-Coatings

Anti-Friction-Coatings
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Anti-Friction-Coatings

Product catalog summary
Introduction
BECHEM Anti-Friction-Coatings (AF-Coatings) are dry lubricant solutions similar to industrial varnishes, containing solid lubricants like MoS2, graphite, and PTFE. These coatings are designed to reduce friction and wear, offering corrosion protection and are applied using various methods such as spraying and immersion.
Specifications
AF-Coatings are formulated with solid lubricants, resins, and solvents. They are suitable for extreme conditions, with temperature resistance ranging from -200°C to +650°C. They provide lifetime lubrication without oil and grease, support for machine elements, and excellent corrosion protection.
Product Range
The BECHEM product line includes BERUCOAT AF, AK, and FX series, each offering unique benefits:
  • BERUCOAT AF: Reduces friction and withstands extreme pressure, suitable for metallic surfaces.
  • BERUCOAT FX: Offers flexibility and abrasion resistance, ideal for elastomer materials.
  • BERUCOAT AK: Provides anti-squeaking properties for plastics and leather.
  • BERUCOAT MC: Utilizes microcapsule technology for enhanced lubrication.
Applications
AF-Coatings are used across various industries, including automotive, metals, and plastics. They are applied to components like seals, springs, gears, and bearings. The coatings are tailored to meet specific customer requirements and technological challenges.
Advantages
Key benefits of AF-Coatings include:
  • Reduction of friction and wear
  • Constant friction values
  • Application under severe conditions
  • Long shelf life and resistance to chemicals
  • Decorative appearance and thin layer application
Technical Data
AF-Coatings are dispersions of solid lubricants in binding agents. They form a solid bond upon application and hardening, reducing shear forces and friction. The coatings are available in various formulations, including nano-based systems, to meet diverse application needs.
Application Methods
AF-Coatings can be applied using methods like spraying, dipping, and brushing. Pre-treatment of surfaces is crucial for optimal adhesion and longevity, with techniques like phosphating and sandblasting recommended for metals.
Compatibility
AF-Coatings are compatible with a wide range of materials, including metals, plastics, and elastomers. They are designed to avoid undesired chemical reactions and ensure effective lubrication across different material pairings.
Conclusion
BECHEM's Anti-Friction-Coatings offer a versatile and efficient solution for reducing friction and wear in various industrial applications. Their adaptability and high performance make them a valuable asset in modern manufacturing and maintenance processes.
Overview
The document provides detailed information on various BERUCOAT products, which are specialized lubricants developed by BECHEM. These products are designed for different temperature ranges and applications, offering properties such as anti-adhesive characteristics and compatibility with various substrates.
Product Specifications
  • BERUCOAT AF 130: An organic binder with MoS2/nano particles, suitable for temperatures between -70°C and +250°C. Requires heat curing at 200°C for 30 minutes.
  • BERUCOAT AF 291: Contains graphite, applicable via screen printing, and heat cured at 215°C for 15 minutes. Operates between -40°C and +250°C, with short-term tolerance up to 350°C.
  • BERUCOAT AF 320: Uses PTFE ester, suitable for -40°C to +250°C, with a low annealing temperature of 120°C in 30 minutes.
  • BERUCOAT AF 438: An inorganic binder with MoS2/Graphite, effective from -180°C to +450°C, offering anti-adhesive properties.
  • BERUCOAT AK 376: PTFE-based, water-soluble, suitable for -40°C to +120°C, with anti-adhesive properties.
  • BERUCOAT FX Series: Includes various formulations with organic binders and different solid lubricants, suitable for a range of temperatures and applications, often requiring air drying for optimal hardness.
Company Background
BECHEM, established in 1834, is a global player in the lubricant industry, with a strong tradition and commitment to innovation. The company operates multiple production sites in Germany and has an extensive international presence through subsidiaries and joint ventures.
Quality Assurance
BECHEM adheres to high-quality standards, certified by ISO/TS 16949, and undergoes regular audits to ensure compliance with international standards.
Product Categories
  • Special Lubricants: Includes low/high temperature lubricants, plastic lubrication, electrical contact lubricants, food-grade lubricants, valve lubricants, and anti-friction coatings.
  • Industrial Lubricants: Features high-performance multipurpose greases, heavy-duty lubricants, hydraulic oils, gear lubricants, and environmentally friendly options.
  • Metal Working: Offers coolant lubricants, cutting oils, deep drilling oils, corrosion protection oils, and cleaning agents.
  • Forming Technology: Provides wire drawing lubricants, cold forging oils, massive forming solutions, tube drawing lubricants, and sheet forming products.
Contact Information
BECHEM's headquarters are located in Hagen, Germany, with contact details provided for further inquiries.
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Catalog excerpts

Anti-Friction-Coatings-2

A bright idea This is how the BECHEM product programme presents its Anti-Friction-Coatings. Our three special Anti-FrictionCoatings BERUCOAT AF, BERUCOAT AK and BERUCOAT FX offer a lot of advantages and individual application possibilities for all industries, especially for bulk material and commodities, metals, elastomers, plastics and leather applications. Of course, these three new BECHEM product series excel by highest quality and the well known high performance of all special solutions offered by BECHEM. BECHEM Anti-Friction-Coatings – a smooth solution Thoroughly tested Anti-Friction-Coatings...

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Anti-Friction-Coatings-3

The Advantages of Anti-Friction-Coatings ■■ Constant friction values with low variation ■■ Application under most severe conditions, such as temperature, vacuum and dust ■■ Depending on the product type temperature resistance is situated in a range from – 200 °C to + 650 °C ■■ In many cases lifetime lubrication without oil and grease ■■ Support for oil and grease lubrication, thus improved running-in of machine elements and emergency running properties ■■ Suitable for all materials such as metals, plastics, elastomers and wood ■■ Excellent corrosion protection ■■ Long shelf life without influence...

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Anti-Friction-Coatings-4

Applications The Anti-Friction-Coatings made by BECHEM have especially established methods. This also includes the permanent opti- been tailored to the high customers' requirements as well as misation and upgrading of practical performance tests of our the technological challenges. This is only possible if latest products tailored to the specific fields of application. Our Anti- technologies - with regard to the raw materials as well as the Friction-Coatings are as individual as the customers' require- test methods - are the basis for the product development. ments and markets. One of our main...

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Anti-Friction-Coatings-5

BERUCOAT AF – reduces friction, allows extreme pressure Our series Berucoat AF contains friction reducing and extreme pressure Anti-Friction-Coatings with excellent corrosion protection and is preferably used on metallic surfaces. BECHEM offers air-drying as well as heat curing systems for a service temperature range up to 450 °C. They contain graphite, MoS2, PTFE or combinations of solid lubricants for optimal antifriction properties. BERUCOAT AK – invisible and noise damping Taps with water contact Telescopic cranes Plastic, leather, tissue BERUCOAT FX – flexible and resistant to abrasion Our...

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Anti-Friction-Coatings-6

Characteristics Anti-Friction-Coatings have proven as dry coating films in Coatings are applied as support for the running-in process of various applications as reliable construction element. In view extremely loaded machine elements, as assembly aid, or for of the increasing automation possibilities in production and maintenance-free for-life lubrication. The multiple applica- assembly the Anti-Friction-Coatings are of growing impor- tions often also require tailor-made solutions, a special tance in the different industries. Today the Anti-Friction- strength of BECHEM and their team of developers....

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Anti-Friction-Coatings-7

Material combinations The selection of the suitable Anti-Friction-Coating starts with the analysis of the material to be coated and the material of the friction partner. Thus the BECHEM products in their con- ception are as different as the materials and material partners themselves. No matter whether metal, plastics, elastomers, leather or wood are rubbing against the same or completely different material partner - for almost all material pairings we have the right solution.

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Anti-Friction-Coatings-8

Applications Anti-Friction-Coatings made by BECHEM can be applied by Anti-Friction-Coating. This is why our technical service is not the conventional application methods such as spraying, limited to the recommendation of the suitable AF-Coating, but dipping, drumming, brushing or dip centrifuging. In general also includes the selection of the most economic and best the application process depends on the geometry of the method of application. construction part and the attainable properties of the Pre-Treatment Applications The surface treatment of the materials to be coated is of utmost importance,...

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Anti-Friction-Coatings-9

Compatibility Besides the required sliding properties on the different mate- are compatible with the materials intended for the application rials the compatibility with the material to be coated is of im- and that there will be no undesired chemical reactions be- portance. Already during the development of the Anti-Friction- tween the AF-Coating and the material. Coatings BECHEM therefore took care that the AF-Coatings Compatibility Product With elastomers With polymers With (nonferrous) metals berucoat af 130 berucoat af 291 berucoat af 320 berucoat aF 438 berucoat aF 732 berucoat ak 376 berucoat...

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Anti-Friction-Coatings-10

Technical Data Anti-Friction-Coatings are dispersions of selected solid lubri- and thus to reduced friction values. Today a variety of diffe- cations in solutions of organic or inorganic binding agents in rent binding agents and solid lubricants – also on a nano solvents or water. After application and hardening the Anti- basis – with most different properties are available. This offers Friction-Coatings form a solid bond of binding agent and solid BECHEM the possibility to develop new, improved and trend- lubricants. During the tribologic process the solid lubricants setting systems. will be...

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Anti-Friction-Coatings-11

Construction of Anti-Friction-Coatings Solid lubricants Binding Agents Solvents MoS2, PTFE, Graphite org. resin / inorg. binder benzine, ester, water, etc. Additives wetting agent, defoamer, corrosion inhibitors Solid lubricant General remarks Properties MoS2 Graphite PTFE heat curing: 30 min at +200 °C (object temperature) Colour black black transparent /white Structure in form of thin layers in form of thin layers spherical application by screen printing procedure, heat curing: 15 min at +215 °C Service temperature range –180 °C to + 450 °C (vacuum up to 1.100 °C) – 35 °C to + 600 °C –180 °C...

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