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Custom Designed Ovens & Furnaces up to 3000 °C

Custom Designed Ovens & Furnaces up to 3000 °C
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Custom Designed Ovens & Furnaces up to 3000 °C

Product catalog summary
Overview: The document provides comprehensive information on modifications and customizations for various types of furnaces and ovens, including chamber, tube, and vacuum chamber furnaces. It emphasizes compliance with aerospace standards, particularly Nadcap and AMS2750E, for temperature uniformity and control instrumentation.
Modifications for Ovens and Furnaces:
  • Access Ports: For thermocouple access and quick loading/unloading.
  • Custom Dimensions: Chambers can be extended or fully customized.
  • Viewing Windows: Made from borosilicate glass for optical temperature measurement.
  • Door Features: Includes sliding drawers, vertical lifting, and motorized doors.
  • Interior Construction: Options for alternative stainless steel grades and reinforced bases.
  • Temperature Control: Multiple zone control and programmable vacuum systems.
Nadcap and AMS2750E Compliance:
  • Nadcap: Accreditation for aerospace and defense sectors ensuring quality assurance.
  • AMS2750E Standard: Defines requirements for temperature uniformity and control instrumentation.
  • Temperature Uniformity Classes: Ranges from Class 1 (±3°C) to Class 6 (±28°C).
  • Instrumentation Types: Types A to E, varying by thermocouples and monitoring instruments.
Product Examples:
  • Models like PF800, GP450A, and LGP series ovens are designed for specific temperature ranges and uniformity classes.
Common Features and Options:
  • Thermal Insulation: Efficient insulation using ceramic fiber and mineral wool.
  • Temperature Control: Digital controllers with data logging and remote access.
  • Air Circulation: Chamber circulation fans for improved temperature uniformity.
  • Safety Features: Over-temperature protection and solid-state power control.
Oven Features and Specifications:
  • Designed to minimize heat loss and ensure rapid temperature recovery.
  • Technical data includes maximum temperature, dimensions, volume, and power consumption.
Specific Oven Models and Modifications:
  • PF 120 Fan Oven: Used for Nadcap compliance with 12 stacked ovens.
  • High Temperature Oven: Modified for auto ignition testing.
  • GP 450A General Purpose Oven: Modified for aerospace industry use.
  • LGP 4/1750 Oven: Includes a rotary hearth for uniform heating.
Technical Data: Detailed technical data for each oven model is crucial for selecting the appropriate oven for specific applications.
Applications and Industry Compliance: Emphasizes modifications for compliance with industry standards like Nadcap and AMS2750E.
High Temperature Ovens Overview: Detailed specifications and descriptions of high-temperature ovens for specific industrial applications.
High Temperature Clean Room Oven:
  • Designed for medical device manufacturing with a three-zone control system.
Mesh Belt Oven:
  • Used for continuous heat treatment of steel piston rings.
AMS 2750E Vertical High Temperature Ovens:
  • Compliant with AMS 2750E Class 2 for Nadcap certification.
Drop Bottom Quench Oven:
  • Used for rapid quenching of aluminum.
Chamber Furnaces:
  • Designed for temperatures up to 1800°C with custom modifications available.
Tube Furnaces Overview: Tube furnaces use a work tube to contain samples for heating, with temperatures up to 1800°C.
Specifications and Features: Available with single or multiple temperature zone controls, featuring digital controllers and data logging.
Applications and Modifications: Used for processes like oxidation and diffusion, with modifications for specific applications.
Temperature Control and Data Recording Systems: Focus on Eurotherm nanodac™ and other programmable controllers for temperature control and data logging.
Conclusion: Carbolite Gero offers a wide range of custom-built ovens and furnaces tailored to meet specific industrial needs, ensuring high performance and compliance with industry standards.
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Catalog excerpts

Custom Designed Ovens & Furnaces up to 3000 °C-1

Custom Designed Ovens & Furnaces up to 3000 °C LEADING HEAT TECHNOLOGY

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Custom Designed Ovens & Furnaces up to 3000 °C-2

As part of the VERDER Group, the business division VERDER SCIENTIFIC sets standards in the development, manufacture and sales of laboratory and analytical equipment. The instruments are used in the areas of quality control, research and development for sample preparation and analysis of solids.

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Custom Designed Ovens & Furnaces up to 3000 °C-3

Leading Heat Technology The Carbolite Gero brand is synonymous with high quality, In addition to the wide range of standard products as leading heat technology in the design and manufacture of shown in this catalogue, Carbolite Gero is an expert in laboratory and industrial ovens and furnaces ranging from the development of customized equipment for complex 30  to 3000  and sold globally to over 100 countries. °C °C heat treatment processes. Solving customers’ individual application requirements has given Carbolite Gero an On 1st January 2016 Carbolite (UK) and Carbolite Gero important place in...

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Custom Designed Ovens & Furnaces up to 3000 °C-4

This catalogue shows the details of some of the custom built design solutions that Carbolite Gero has supplied to many customers to solve their particular heating requirements. Carbolite Gero has a well proven history of adapting its comprehensive range of standard products and also of designing and building complete custom solutions. OVENS – CUSTOM BUILT EXAMPLES About us Common modifications Triple oven system Fan oven with 6 letterbox doors Custom built GP 2/900 chamber oven Content High performance oven with rotating shaft Short form dewar flask oven HPLC column oven with 6 access ports Top...

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Custom Designed Ovens & Furnaces up to 3000 °C-5

ROTATING TUBE FURNACES – CUSTOM BUILT EXAMPLES 2 x twin HTR 11/75 rotary reactor tube furnace – total of 4 vessels INTRODUCTION / OVERVIEW OF COMMON MODIFICATIONS TUBE FURNACES – MODIFICATION EXAMPLES AZ – eight-zone tube furnace up to 1300  C ° 4 x GHA 12/450 modular horizontal tube furnaces in a rack system Standard tube furnace HTRH-3 18/100/600 on custom stand with castors 3-zone split 8/300/1500 with rotating and tilting mechanism GVA 12/125/150 modular vertical chamber furnace 3-zone split 13/120/1400 with rotating and tilting mechanism These furnaces are tubular in format. They may contain...

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Custom Designed Ovens & Furnaces up to 3000 °C-6

Carbolite Gero can provide custom solutions in one of two ways: 1. Product is a modification of a standard product. 2. Product is custom designed to provide a customer specific process solution. Listed to the right are some common modifications to the standard range of products that are frequently requested. Icons used in this catalogue Icons are displayed against products that feature these details Common modifications for all products • Fans To reduce cooling time and to move ambient air through the hot zone or around the hot zone if an atmosphere is to be maintained (See examples on pages...

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Custom Designed Ovens & Furnaces up to 3000 °C-7

CUSTOMIZING CARBOLITE GERO PRODUCTS More common modifications for ovens for vacuum chamber furnaces • Access ports For thermocouple access; for cable entry to parts under test; to give custom shaped access ports for customers’ equipment; ports to quickly load and unload small parts into ovens • Access ports For thermocouple access; ports to quickly load and unload small parts • Access ports Small diameter tube perpendicular to work tube • Special atmosphere with dangerous and reactive gases can be modified to work with H2, CO, CO2, H2S, H2O, CH4 or C2H4 with full safety features. Other gases...

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Custom Designed Ovens & Furnaces up to 3000 °C-8

Carbolite Gero’s expertise in pyrometery and the application of AMS2750E Created by the Performance Review Institute, the Nadcap programme is designed to provide an accreditation and quality assurance framework for a defined range of ‘special processes and products’ that are used within the Aerospace and Defence sectors. It was originally sponsored by Boeing and is now adopted by all Western aerospace Loading manufacturers. concept? Nadcap is becoming increasingly important in the aerospace sector with accreditation frequently being requested by companies such as: GE Aviation, Rolls Royce plc,...

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Custom Designed Ovens & Furnaces up to 3000 °C-9

Product instrumentation ‘Type’ Control instrumentation type is defined as Type A, B, C, D or E. The differences between these types are shown in the diagram below and relate to the number of recording thermocouples permanently installed in the work-space and the instrumentation used to monitor these. Diagram of instrumentation components Type Type Type Type Type A B C D E Control instrument recorder Over-temperature protection instrument Over-temperature protection sensor Multipoint chart recorder (or separate channel in control instrument recorder) High temperature protection sensor connected...

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Custom Designed Ovens & Furnaces up to 3000 °C-10

Leading Heat Technology  | www.carbolite-ger

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Custom Designed Ovens & Furnaces up to 3000 °C-11

Examples of custom designed oven solutions Page Page HTMA 6/95 high temperature modified atmosphere oven with continuous sample weighing Ovens – Modification Examples PF 120 fan oven for Nadcap compliance CR/450 clean room oven to fit into a clean room wall LHT 5/60 with sliding tray HRF 7/324 high temperature air recirculation oven with vertically opening door High temperature oven for auto ignition testing Ovens – Custom Built Examples GP 450A general purpose oven for Nadcap compliance High performance oven with rotating shaft GP 450A general purpose oven with rotating mechanism Custom built...

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Custom Designed Ovens & Furnaces up to 3000 °C-12

INTRODUCTION | OVENS FROM 30 °C TO 750 °C Ovens from 30  – 750  °C °C Carbolite Gero defines an oven as a chamber with a metallic lining operating up to 750  °C, where the heat transfer is predominantly by convection. Carbolite Gero’s extensive range of ovens has chamber volumes ranging from 30 to 14000 litres. The following temperature ranges of ovens are available: • Ambient + 30  to 250  °C °C • Ambient + 30  to 300  °C °C • Ambient + 60  to 400  °C °C • Ambient + 60  to 500  °C °C • Ambient + 60  to 600  °C °C • Ambient + 60  to 750  °C °C The majority of Carbolite Gero ovens have chamber...

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