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Shercon® Masking Line Catalog

Shercon® Masking Line Catalog
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Shercon® Masking Line Catalog

Product catalog summary
Continuous Improvement at Caplugs
Caplugs is committed to continuous improvement in engineering, design support, customer service, and product quality, adhering to the TS16949 standard to maintain strong customer relationships and high retention rates.
Engineering Solutions Team
The team provides innovative, cost-effective solutions tailored to customer needs, focusing on enhancing productivity, product quality, and cost reduction through custom solutions.
Custom Masking Solutions
Caplugs offers custom masking solutions that enhance productivity, line speeds, and finish quality while reducing manual steps and costs, with quick proposals and prototypes available within 24 hours.
Custom Molds and Die-Cuts
These solutions are efficient and effective for masking applications, being reusable and durable, significantly reducing manual masking steps.
Product Offerings
Includes UltrabakeTM Caps and Plugs, tapes, and hooks, with specifications like temperature resistance and color coding for ease of use.
Specifications
  • Miscellaneous Plugs: High-temperature reusable plugs with detailed part numbers, colors, and dimensions.
  • Masking Tapes: Tapes with temperature limits and adhesive properties, designed for clean removal.
  • Die-Cut Discs: Available in various sizes for powder coating and E-coating, designed for clean removal.
Procedures and Recommendations
  • Usage: Products are recommended for high-temperature environments like powder coating and plating.
  • Versatility: Many products are reusable and fit various sizes and shapes.
Key Data
  • Temperature Limits: Products rated up to 600ºF (315ºC).
  • Dimensions: Detailed measurements ensure precise application.
Conclusion
The document is a comprehensive guide for selecting and using masking products in industrial settings, emphasizing durability, versatility, and high-temperature suitability.
Product Specifications
Detailed specifications for masking products used in industrial applications, including die-cut donuts, squares, rectangles, polyimide discs, and more, each with specific temperature resistance and application suitability.
Product Categories and Features
  • Powder Coating Products: Custom die-cut shapes with temperature resistance of 400ºF (204ºC).
  • Polyimide Discs: Suitable for high-temperature applications up to 500ºF (260ºC).
  • Glass Cloth Discs: Recommended for thermal spray and high-temp powder coating.
  • E-Z Peel Discs: High heat resistance up to 200ºF (93ºC).
  • Kwik Dot Discs: High heat resistance up to 300ºF (149ºC).
  • Plating/Anodizing Discs: Includes lead foil, aluminum foil, Teflon, and anodizing discs.
  • Edge Protectors: Non-conductive and conductive options for protecting PC board connector surfaces.
Starter Kits
Various kits available with different sizes and types of caps and plugs.
Ordering Information
Products can be ordered online with customer support contact information provided.
Ultrabake™ Hooks Overview
Detailed information on Ultrabake™ hooks for powder coating, e-coating, and wet painting processes, highlighting specifications, load capacities, and customization options.
Specifications
Hooks made from high-quality, spring-tempered steel, withstanding multiple burn-offs, offering superior load capacities.
Product Types
Various hook types including V-Hooks, S-Hooks, C-Hooks, and more, each with specific features.
Load Capacity
A load chart details static load capacities of different hook wire diameters.
Customization and Ordering
Customization in hook angles, lengths, and shapes available, with online ordering and free samples.
Terms and Conditions
Includes payment terms, pricing, material certification, shipping points, return policy, and cancellation terms.
Case Studies
Brief case studies of companies like John Deere and Volvo, highlighting product integration to improve efficiency and compliance.
See more

Catalog excerpts

Shercon® Masking Line Catalog-1

2150 Elmwood Avenue, Buffalo, NY 14207 Tel: 1.888.CAPLUGS | Fax: 716.874.1680 www.caplugs.com/masking | [email protected] CusTom molDs

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Shercon® Masking Line Catalog-2

Our high quality, precision engineered custom die cuts increase on the production line saving valuable time and money Efficient and effective: custom die cuts Extremely effective when masking a flat surface, custom die-cuts are quick to apply and remove - and can even be fitted with tabs to speed the process. Ideal for powder coat, e-coat, wet paint and even plating applications, custom die cuts are an economical way to eliminate tedious manual masking steps from any finishing line.

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Shercon® Masking Line Catalog-3

CONtINuOus IMPROVEMENt at CaP l uG s, I t k E E P s G E t t I N G b EttER . Our standards, solutions and products are best in class – yet they’re not frozen in time. We constantly improve our training, our materials, our support systems – all so we can deliver the products and services you need to stay competitive. What’s it really mean to you? • Better engineering and design support • More responsive customer service • Rapid turnaround times for prototypes and production • Higher product quality • Better overall value for our customers Our ongoing commitment to improvement is reflected in TS16949...

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Shercon® Masking Line Catalog-4

ENGINEERING sOlutIONs tEaM ME E t t hE C a Pl u Gs E N G I N E E R ING s O lu tIO Ns tEa M . They’re not just the Engineering Solutions Team. They’re your Engineering Solutions Team. They’re a hand-picked, experienced group of mechanical, industrial and chemical engineers. And they’ve created innovative, cost-effective solutions to problems for almost every imaginable industry. They’re ready to solve your problems too. Their job? Simple: • Identify your unique needs • Design or recommend the most practical, cost-effective solution • Quickly create prototypes (sometimes less than a day) • Refine...

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Shercon® Masking Line Catalog-5

CustOM MaskING sOlutIONs CON sId E R C u s t O M – a tRu ly P ER fEC t fI t wI th yO u R NEEds Standard molds, masks, hooks or racks often solve standard problems. But many customers are discovering the benefits of a custom engineered solution – one that applies more quickly, lasts longer, produces a superior finish, or even eliminates an extra finishing step entirely. The costs savings can be dramatic – simply eliminating a single manual finishing step can have a dramatic impact on line speeds and product quality. • Improve worker productivity • Improve production line speeds • Create better...

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Shercon® Masking Line Catalog-6

CustOM MaskING sOlutIONs sOlVE C O M P l E x M a s k ING P R O b lEM s wIth Cu s tO M M O lds. Recent advances in custom molded rubber masks have revolutionized the masking industry. Made from new high-tech materials, custom molded rubber masks can protect even unusual surfaces and parts against the most hostile finishing processes – and install and remove in literally seconds. They are reusable, durable and can mask almost any two or three dimensional part or aperture. Tooling costs can be higher than with other masking methods, but eliminating multiple manual finishing steps or dramatically...

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Shercon® Masking Line Catalog-7

E f f I CI E N t a Nd E f f E C tI V E: Cu s tO M dIE- C u ts Extremely effective when masking a flat surface, custom die-cuts are quick to apply and remove – and can even be fitted with pull tabs to speed the process. Ideal for powder coat, e-coat, wet paint and even plating applications, custom die-cuts are an economical way to eliminate tedious manual masking steps from any finishing line. These are often a cost-savings replacement for laboriously creating masks in your own finish shop. 1. Provide a drawing, sketch, part or description – and how this application is challenging you. 2. Within...

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Shercon® Masking Line Catalog-8

MASKING CAPS Ultrabake™ Washer Caps & Grounding Caps 11 Ultrabake™ Venting Cap-Plug 13 Hollow Ultrabake™ Plugs 15 Ultrabake™ Plugs with Handles & Hollow Ultrabake™ Plugs with Handles 16 Pull Plugs (Ultrabake™ & E.P.D.M.) 18 Dual Flanged Pull Plugs & Ultrabake™ Washer Pull Plugs 20 Ultrabake™ Dual Purpose Plug, Multi-Flanged Plug & Pull Plugs LS and Washers 21 Ultrabake™ Thread Mask 24 Flangeless Plugs (Ultrabake™ & E.P.D.M.) 25 Ultrabake™ Washer Plugs & Ultrabake™ Step Plugs 26 Ultrabake™ Flanged Plugs & Hollow Washer Plugs 27 Miscellaneous Ultrabake™ Plugs 28 Zerk Caps, Mouse Tail Plugs & Ultrabake™...

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Shercon® Masking Line Catalog-9

Part Number DARK BLUE DARK GREY DARK BLUE LIGHT GREEN LIGHT BLUE DARK BLUE DARK GREY LIGHT GREEN Fits Thread Metric • Recommended for Powder Coating, E-Coating, Plating and Anodizing • UltrabakeTM Caps mask studs, tube ends, and slotted holes • Color coding increases visibility and eases the job of sorting plugs after use • aps can also be produced C in EPDM 350°F (177°C)

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Shercon® Masking Line Catalog-10

LIGHT BLUE LIGHT BLUE DARK BLUE LIGHT GREEN LIGHT BLUE LIGHT GREEN • Caps will stretch to mask larger diameters • These caps have excellent sealing power and are rugged and durable Fits Thread Metric

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Shercon® Masking Line Catalog-11

Fits Thread Powder Coating, E-Coating, Plating • Ultrabake™ Caps mask studs, tube ends, and slotted holes • Color coding increases • Caps can also be produced

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Shercon® Masking Line Catalog-12

LIGHT GREEN LIGHT BLUE • These caps have excellent sealing power and are rugged and durable LIGHT GREEN • Caps will stretch to mask larger diameters LIGHT BLUE LIGHT GREEN LIGHT BLUE Fits Thread

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Shercon® Masking Line Catalog-13

Ideal for masking grounding tabs

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Shercon® Masking Line Catalog-14

VINyl CaPs 350ºf (177ºC) Part Number • Custom sizes available • High visibility color • igh-quality plastisol H material • deal for studs, slotted I holes, tube ends and threaded holes • ecommended for Painting, R Plating and Anodizing

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Shercon® Masking Line Catalog-15

Coating, E-Coating • Designed to fit over studs • Unique design allows puncturing, slitting or simply

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Shercon® Masking Line Catalog-16

LIGHT GREEN LIGHT GREEN DARK GREEN LIGHT BLUE DARK BLUE • xcellent sealing power and E rugged durability ensure quality results after repeated usage • Color coding increases visibility and eases the job of sorting the plugs after use • lugs threaded or P non-threaded holes LIGHT GREEN • ecommended for Powder R Coating, E-Coating, Plating and Anodizing

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.