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Reach New Heights with Caplugs

Reach New Heights with Caplugs
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Reach New Heights with Caplugs

Product catalog summary
Company Overview
Caplugs is a leader in product protection, specializing in plastic and rubber molded components for over 65 years. They offer over 12,000 standard products, including protective caps, plugs, and masking solutions, particularly for the aviation market. The company also provides custom part development through in-house design engineers and various molding processes.
Product Line and Capabilities
Caplugs has a vast product line with over 12,000 parts ready to ship. They offer a wide range of styles, sizes, and materials, with strong in-house custom capabilities. Their quality management system ensures consistent quality, complying with MIL/NAS specifications.
Aviation Industry Expertise
Caplugs serves OEMs, tier suppliers, and MROs in the aviation industry, offering protection for open ports, hydraulic hoses, and more. Their products include masking caps, plugs, tapes, discs, and various protective parts.
Molding Processes
Caplugs uses seven molding processes, including injection molding and extrusion, to meet customer needs. They offer full in-house capabilities like 3D modeling and rapid prototyping.
Quality Management System
Caplugs maintains a stringent quality management system with PPAP and FAIR compliance, ensuring traceability and process controls. Their facilities are certified to ISO 9001, ISO/TS 16949, and ISO 14001 standards.
Engineering and Manufacturing Capabilities
Caplugs provides comprehensive engineering and manufacturing capabilities, including 24/7 customer support and rapid prototyping. They have over 400 million parts in stock and produce 10 million parts per day across six global facilities.
Custom Engineered Solutions
Caplugs offers custom engineered solutions from concept to production, with rapid prototyping and in-house tool fabrication to meet customer requirements.
Product Selector Guide
Caplugs provides a wide selection of protective caps and plugs in various materials and quantities, with series like T, TV, and W designed for specific applications.
Product Categories
  • Silicone Tubing and Cord: Multi-diameter silicone tubing and cord for flexibility and durability.
  • Vinyl and Polyester Masking Kits: Flex500® and standard vinyl masking kits for general masking needs.
  • Masking Tapes: Includes amber polymide, crepe paper, polyester, and glass cloth tapes for specific masking requirements.
  • Masking Discs and Shapes: Offers masking discs and die-cut shapes in vinyl, polyester, and aluminum foil.
  • Modular Rack Components: Parts like cross bars and hooks for powder and e-coating processes.
  • Plugs and Caps: Silicone, vinyl, and aluminum plugs and caps for sealing and protection.
  • Hydraulic and Electronic Protection: Solutions for protecting hydraulic components and electronic connectors.
Key Features
  • Material Variety: Products made from silicone, vinyl, aluminum, and polyester for specific protective properties.
  • Application Specificity: Products designed for applications like powder coating and hydraulic systems.
  • Customization: Custom solutions include die-cut corrugated cardboard and vinyl dipping for tool protection.
Global Presence
Caplugs operates manufacturing plants and has sales representatives worldwide, ensuring efficient global service.
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Catalog excerpts

Reach New Heights with Caplugs-1

Reach New Heights with Caplugs Protective Caps & Plugs | Masking Solutions | Hydraulic Component Protection | Electronic Connector & Component Protection

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Reach New Heights with Caplugs-2

company overview For more than 65 years, Caplugs has been the leader in product protection with innovative plastic and rubber molded components that solve industry-wide challenges for the aviation market. We have over 12,000 standard products that include plastic caps and plugs, netting, tubing, masking products, hose protection and other molded components. If one of our 400 million parts in stock doesn’t meet your needs, a dedicated team of in-house design engineers will collaborate with you every step of the way to develop a custom part to fit your exact requirements. We offer a wide range...

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Reach New Heights with Caplugs-3

aviation industry experience and expertise Caplugs parts are used in a wide variety of aviation applications by OEMs, tier suppliers and MROs. While the possibilities for product protection are nearly endless, here is a sampling of the types of protection Caplugs provides: Electronic Connector and Component Protection Conductive Static dissipative Non-sloughing • Protect open ports from FOD • Cushion delicate threads Masking Solutions Caps and plugs • Protect hydraulic hoses for longer life • Hydraulic valve protection Tapes and discs Custom die-cut shapes Kit assemblies • Masking caps, plugs,...

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Reach New Heights with Caplugs-4

comprehensive engineering and manufacturing capabilities With 7 different processes to work with, we can select the one to most effectively and cost efficiently meet your specific needs. Full in-house capabilities include: • 3D modeling we're built for aviation We understand the needs of the aviation industry and look forward to helping you soar with: > 24/7 customer support > Onsite visits from local sales team • Rapid prototyping • Advanced tool room • 15 SolidWorks stations • 3,000 production-ready custom molds available We have thousands of certified materials to meet your performance needs,...

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Reach New Heights with Caplugs-5

custom engineered solutions made easy Let our engineers collaborate with your team to develop unique solutions that meet your needs. To fully support our customers, we not only offer you a variety of custom molding capabilities, we have built an infrastructure that enables us to step in at any stage of your process. Comprehensive Collaboration Our team takes you from R&D to prototyping through full production. caplugs comprehensive custom process 1 > oncept and Design C Dedicated technical sales specialists and engineers assigned to each project will design solution options with 3D modeling,...

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Reach New Heights with Caplugs-6

catalog product selector guide protective caps and plugs protective caps and plugs > ide selection of standard protective parts ideal for the aviation industry W vinyl caps > revent FOD and damage during shipping and storage P > vailable in various materials, including plastic, vinyl, aluminum and more A EZ SERIES Flex500® flexible caps with pull-tab Flex500® flexible caps with flat pull-tab Flex500® flexible round caps BN-SH SERIES BPFE SERIES Vinyl angle caps Tapered body gives snug fit as cap/plug Flexible injectionmolded vinyl cap/plug Wide, thick flange cap/plug Wide-flanged cap/plug WWX...

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Reach New Heights with Caplugs-7

catalog product selector guide protective caps and plugs masking solutions > asking products used in all finishing processes M non-threaded plugs > rotection to endure chemical stripping, media blasting and other P corrosive processes SCK-SH SERIES Short cork plugs Square load-bearing plugs Static dissipative plugs for threaded connectors SQRV SERIES Flexible square load-bearing plugs Covers for split-flange connections SFP-SH SERIES Silicone flanged cap/plug Finishing plugs for socket head screws SP-SH SERIES Silicone step plugs SPP-SH SERIES Silicone pull plugs > esigned to mask and protect...

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Reach New Heights with Caplugs-8

catalog product selector guide masking solutions masking solutions masking die-cuts STPS-SH SERIES Self-threading plugs UPH-SH SERIES Silicone washer plugs UTM-SH SERIES Silicone thread masks Silicone plugs with handles Tapered silicone cap/plug UDPP-SH SERIES Silicone dual-purpose plugs UVCP-SH SERIES UFP-SH SERIES Silicone flangeless plugs UHCP-SH SERIES UMFP-SH SERIES Silicone hollow cone plugs UW-SH SERIES Silicone washer plugs UWM-SH SERIES Silicone washer masks Silicone venting cap/plug UWPP-SH SERIES Silicone washer pull plugs UP-SH SERIES Silicone plugs AD-SH SERIES KP-SH SERIES LF-SH...

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Reach New Heights with Caplugs-9

catalog product selector guide hydraulic component protection electronic connector and component protection > ariety of thread protection, including SAE, NPT, JIC, UN/UNS and more V > ariety of protection solutions for electronic connectors and components used V in delicate and specialized systems in the aviation industry > rotect against both physical and static electrical damage that could occur P during shipping > ubber materials for ideal pressure testing R > onductive materials meet application requirements C Threaded aluminum plugs for flareless tube and hose assemblies High-pressure split-flange...

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Reach New Heights with Caplugs-10

ready-to-ship catalog products Hydraulic Component Protection Stud Protection Aluminum caps with butyl disc inserted Manufactured in a performance for sealing Skydrol and hydraulic fluids material that is flame retardant Hexagonal caps are designed to protect hex-style bolts or nuts from damage and contaminants. A dual bead feature allows parts to securely lock in place. Plastic caps are designed to protect tube fittings in high vibration hydraulic systems typically found in aerospace and military aviation applications. Vinyl Caps AIR-SH Series Vinyl caps produced in fire retardant material...

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Reach New Heights with Caplugs-11

(9caplugs Caplugs is the leader in product protection with manufacturing locations and sales representatives all over the world to serve every customer efficiently. ©Shanghai, China © Hangzhou, China Erie, Pennsylvania ® Manufacturing Plants 1Sales Representatives Buffalo, New York Headquarters

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.