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Pipe and Flange Protection Catalog

Pipe and Flange Protection Catalog
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Pipe and Flange Protection Catalog

Product catalog summary
Introduction
Caplugs specializes in providing plastic and rubber molded solutions to protect components like pipes, valves, and flanges during shipping and storage. With over 65 years of experience, they offer a wide range of products aimed at preventing damage and contamination, thus ensuring cost savings and operational efficiency.
Certifications
Caplugs holds certifications such as ISO 9001, ISO 14001, ISO/TS 16949, and ISO 13485, which guarantee high-quality standards in their manufacturing and product development processes.
Product Offerings
  • Threaded Caps and Flange Covers: Protects threads and flange faces during shipping and storage.
  • Well Casing and Tubing Protection: Protects well casing and tubing pin ends.
  • Flange Protectors: Safeguards pipe ends from damage and contaminants.
  • Hammer Union Protection: Covers machined threads and sealing surfaces.
  • Sucker-Rod Protectors: Provides impact protection for sucker rods.
Innovative Features
Caplugs products are designed for quick installation and removal, durability in harsh environments, and feature innovations like the Grip It & Rip It™ pull tab for easy handling.
Efficiency and Cost Savings
The solutions offer significant time savings in installation and removal, with up to 75% time savings and reduced risk of damage. They are cost-effective, often costing less than 1% of the value of the protected components.
Material and Design
Products are made from recyclable polyethylene and other durable materials, featuring tear-rings for easy removal and ergonomic handles for user convenience.
Conclusion
Caplugs provides comprehensive protection solutions for the oil and gas industry, ensuring the safety and integrity of critical components during transport and storage.
Additional Product Details
  • Cable Ties - CAB Series: Made from durable 6/6 nylon, suitable for various applications.
  • Push-In Protectors - EPN-305 Series: Universal design for various flanges, made from linear low-density polyethylene.
  • Valve Flange Protectors - FLGV Series: Protects machined surfaces from contaminants, made from low-density polyethylene.
  • Outside Fitting Protectors - EPN-310 Series: Covers entire flange, ideal for coated and conical bore flanges.
  • Vinyl ASA Flange Covers - VAS Series: Seals from dust and moisture, made from vinyl.
  • Caps for Flanged and Flange Mounted Fittings - FF Series: Protects surfaces and keeps assemblies intact.
  • Vinyl Snap Ring Flange Covers - VSR Series: Snaps on tightly to seal flanges during shipment.
  • Flange Covers - CC Series: Protects flanges during maintenance, repair, or construction.
  • Finishing Flanges - Non-Corroding - FN Series: Economical replacement for metal flanges.
  • Caps for Split-Flange Connections - SF Series: Protects split-flange connections with a positive locking grip.
  • High-Pressure Split-Flange Covers - HSF Series: Protects split-flange connections, easy attachment.
  • Covers for Split-Flange Connections - SFP Series: Protects hydraulic flanges by fitting securely into the opening.
Product Specifications
Detailed specifications are provided for various Caplugs products, including dimensions and packaging information, categorized by series and product numbers.
Material and Color
Products are primarily made from low-density polyethylene and are available in natural color.
Additional Information
Caplugs offers a wide range of protective products for industries such as medical, masking, hydraulics, and automotive.
Contact and Global Presence
Caplugs has a global presence with manufacturing plants and sales representatives in the USA and China. Customers can visit their website or contact them via email or phone for more information.
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Catalog excerpts

Pipe and Flange Protection Catalog-1

OCTG Thread | Pipe | Flange Protection Guide

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Pipe and Flange Protection Catalog-2

Protecting your bottom line.

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Pipe and Flange Protection Catalog-3

Damaged products can cost big down the line and cause major problems. Don’t take chances — use simple, economical product protection up front to save time and money. For 65 years, Caplugs has brought innovative plastic and rubber molded solutions to solve your toughest challenges. With five molding processes available and custom capabilities, we’ll protect what matters most. Our expansive global footprint has allowed us to grow manufacturing operations across North America and into Asia to bring you more. Certifications: ISO 9001 | ISO 14001 | ISO/TS 16949 | ISO 13485 Through extensive R&D and...

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Pipe and Flange Protection Catalog-4

Bringing you through the line. Caplugs innovative line of plastic product protection covers a wide variety of pipes, valves, flanges and other fabricated components during shipping and storage within the upstream, midstream and downstream processes.

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Pipe and Flange Protection Catalog-5

Polished Sucker Rod Protection PSR Series Threaded caps protect pin end threads during shipping and storage. PIPES Hammer Union Protection HU Series Keeps wing nut threads covered. FHU Series Threaded cap to protect the female subcomponent. Protects pipe ends from damage and dirt, debris and other contaminants during shipping and storage. Toggle Lock Flange Covers TLF Series Shields API well head flanges for distribution. Open-End Thread Protectors OE Series Covers raised- and full-faced flanges as well as machined surfaces of welding necks to keep free from damage, debris and other contaminants...

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Pipe and Flange Protection Catalog-6

OCTG Thread Protection

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Pipe and Flange Protection Catalog-7

• Innovative products • Quick installation and easy removal • Durability for harsh environments OCTG Thread Protection We’ve worked with your engineers in the field and now have your solutions, with: Save time, eliminate damage. No removal tools require

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Pipe and Flange Protection Catalog-8

When you purchase thread protection that features Grip It & Rip It™ design, you won’t need an axe or other tool to remove it. An innovative pull tab eliminates the possibility of damaging threads and saves energy in the field. 63% less time to INSTALL 87% less time to REMOVE Overall, that’s a with no risk of thread damage * Based on timing of installation and removal of current comparable industry offerin

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Pipe and Flange Protection Catalog-9

Standard Duty Long Thread Well Casing CLT Series Well casing protectors designed with recyclable polyethylene that cover long threads on exposed well casing pin ends for rig ready shipments. Includes tear-ring for easy removal and installation. Material: Low-Density Polyethylene Color: Black Thread Type LTC Long Thread LTC Long Thread LTC Long Thread LTC Long Thread LTC Long Thread LTC Long Thread LTC Long Thread Description Pin End Open Pin End Open Pin End Open Pin End Open Pin End Open Pin End Open Pin End Open API Class Standard Duty Standard Duty Standard Duty Standard Duty Standard Duty...

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Pipe and Flange Protection Catalog-10

Standard Duty Non-Upset End Tubing Protection NUO Series Protects exposed tubing pin ends. Easily installed and removed with non-threaded, push-on design and a tear-ring. Made with recyclable polyethylene. Material: Low-Density Polyethylene Color: Black Description Pin End Open Pin End Open Pin End Open API Class Standard Duty Standard Duty Standard Duty Standard Duty External Upset End Tubing Protection UEO Series Protects exposed tubing pin ends. Easily installed and removed with non-threaded, push-on design and a tear-ring. Made with recyclable polyethylene. Material: Low-Density Polyethylene...

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Pipe and Flange Protection Catalog-11

Sucker-Rod Plugs FPN Series These heavy-duty plugs protect sucker-rod couplings, but have a versatile design that is ideal for a wide range of applications where a greater degree of protection is necessary. Material: Low-Density Polyethylene Color: Black Hammer Union Protection HU, FHU and VC Series Covers machined threads and sealing surfaces of hammer union joint connections. Includes unique ergonomic handle for easy use. Designed with high durometer vinyl for durability and impact resistance at a lower cost. The FHU and VC Series are protective caps for the female subcomponent. Material: Vinyl...

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Pipe and Flange Protection Catalog-13

Caplugs pipe caps: • Available in many styles and sizes • Protect against damage, dust and moisture • Quality coverage at an affordable price • In stock and ready to ship • Used in transport and storage on pipes, pumps and valves Providing maximum coverage for minimal cost so you don’t have to worry about critical dam

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Pipe and Flange Protection Catalog-14

Plastic Pipe Cap CE Series Durable caps protect against damage and debris. CE-309 through CE-326 feature an NPT taper; all others have straight walls. Material: Low-Density Polyethylene Features internal rib design for self venting and added impact protection. Color: Various Black Black Black Black Black Black Black Black Black Black Black Black Black Black Black Black Black Black Black Black Black Yellow Black Black Black Black Black Black Black Black Black Black Black Black Black Black Closed-End Recessed Caps EPN-240 Series Closed-end pipe caps that are recessed to accommodate crane hooks...

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Pipe and Flange Protection Catalog-15

Open-End Beveled-Edge Protectors EPN-250 Series Guards beveled-edge pipes for hookable lifting. Durable and easy to install, remains securely on pipe until removal. Material: Linear Low-Density Polyethylene Color: Black Packaging Carton Mini Pak Quantity Quantity 35 n/a 20 n/a 9 n/a 9 n/a 12 n/a 12 n/a 10 n/a 10 n/a 6 n/a Open-End Thread Protectors OE Series Traditional Design Shields threaded pipes and conduits during shipping, storage and transit. Includes locking bead to fit snugly. Material: Low-Density Polyethylene Color: Various RMC Color Black Red Blue Red Black Blue Black Blue Black Blue...

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Pipe and Flange Protection Catalog-16

Vented Pipe Caps VP Series Equipped with a ventilation hole to prevent pressure build-up that can cause accidental pop off. Defends against damage and contamination with effortless attachment. Material: Low-Density Polyethylene Color: Blue Fabricated Pipe Caps FPC Series Manufactured in one week to fit any size up to 60" (including fractional inches). High-density polyethylene top with flexible, low-density polyethylene skirt for simple attachment. Economical alternative to cumbersome two-piece cap. Material: High-Density Polyethylene (Disk), Low-Density Polyethylene (Disk) Color: Black

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.