1. Catalogs
  2. Caplugs
  3. Medical Catalog

Medical Catalog

Medical Catalog

Medical Catalog

Product catalog summary
Introduction
Caplugs is a leader in product protection, offering a wide range of plastic molded components through various molding processes such as injection molding, dip molding, extrusion, vinyl coating, and die-cutting. They serve over 1,300 medical customers, providing innovative and cost-efficient solutions.

Molding Processes
Caplugs offers a variety of molding processes to produce precision parts for the medical industry. Their capabilities include parts modification, scalable operations, and process controls to ensure reliability. They have three domestic manufacturing facilities and over 80 sales representatives across the U.S.

Benefits of Caplugs
Caplugs provides in-house design and prototyping, rapid prototyping, inventory management, and packaging solutions. They ensure compliance with medical component approval processes, including chemical and physical analysis and full lot traceability.

Custom Engineered Solutions
Caplugs collaborates with clients to develop custom solutions, offering full production capabilities, in-house tool fabrication, and a wide range of certified materials for functionality, traceability, and sterilization.

Materials and Certifications
Caplugs offers materials such as thermoplastic, silicone, polypropylene, and more, with certifications like Gamma/EtO stability, non-phthalate, latex-free, DEHP-free, ROHS-compliant, and anti-microbial properties.

Clean Room and Medical Tubing Accessories
Caplugs operates a certified ISO Class 8 clean room and offers a range of medical tubing accessories and connectors, including y-connectors, cannulas, and threaded caps.

Caps and Plugs
Caplugs provides a variety of caps and plugs, including ergonomic vented caps and silicone rubber plugs, designed for medical-grade applications and sterilization processes.

Vinyl Coating and Tubing
Vinyl coating offers a durable finish for medical equipment, available in various textures and colors. Caplugs also provides packaging solutions like ClearView tubing and Sleeve-Web netting for protection during shipping and storage.

Finishing Parts
Caplugs offers finishing parts to conceal open ports and tube ends, available in various colors and customizable to match product aesthetics.

Conclusion
Caplugs invites customers to bring their challenges, offering to design and produce custom solutions if a standard part does not meet their needs. They operate facilities in New York, California, Pennsylvania, and China.
See more

Catalog excerpts

Medical Catalog-1

Plastic Molded Components

 Open the catalog to page 1
Medical Catalog-2

As a market leader in product protection, Caplugs has the expertise and resources to create the solutions to meet your needs. We employ the latest in molding technologies to produce a vast array of innovative parts that perform in a wide range of applications. As a qualified supplier to over 1,300 medical customers, and with our vast experience in developing innovative, cost-efficient solutions across many industries, Caplugs is the ideal choice for your medical device and equipment protection and molded component needs. HELP you find the part you need MOLDING PROCESSES Injection Molding CAPLUGS....

 Open the catalog to page 2
Medical Catalog-3

Caplugs comprehensive in-house process Concept and Design Dedicated technical sales specialists and engineers assigned to each project will design the best solution with 3D modeling; compatible with all CAD platforms Rapid Prototyping Custom engineered solutions Prototypes built in-house to confirm fit requirements before production approval In-House Tool Fabrication Let our experts collaborate with your team to develop unique solutions that meet your needs. We work with all types of engineers through every stage of your process: Molds made in-house for greater process control, shorter lead times...

 Open the catalog to page 3
Medical Catalog-4

Materials We offer a wide range of certified materials to meet your specific needs for: • Functionality • Traceability • Sterilization CertificationS • Gamma/EtO stable • Non-phthalate • Latex-free • DEHP-free • ROHS-compliant • Anti-microbial Thermoplastic Silicone Polypropylene Nylon Polycarbonate Plastisol PETG Polyethylene PVC Polystyrene Caplugs will support your material certifications, classifications, sterilization and microbi

 Open the catalog to page 4
Medical Catalog-5

Medical tubing accessories and connectors Vinyl Y-Connectors Plastisol is used to mold flexible Y-connectors with exact inner diameters Both catalog and custom Y-connectors are available in universal sizes to fit specific tubing dimensions Clean room • Dedicated Quality Manager • Parts molded, inspected and packaged in room • Inspection table equipped with ionization blowers • Regularly monitor particle counts with hand-held unit • Certified ISO Class 8 clean room will be 13485 certified in 2012 Nasal cannulas are molded to exacting specifications from the smallest neonatal sizes to adult Can...

 Open the catalog to page 5
Medical Catalog-6

From shipping caps to finishing plugs, Caplugs has the largest variety of styles and sizes in the industry. Standard parts are available to sample free of charge, are in-stock and available for immediate shipment. Threaded Caps for Tubing and Fittings Material: Low-density polyethylene Static Dissipative and Conductive Protectors Material: Ethylene vinyl acetate Plugs for Threaded Connectors Material: Low-density polyethylene Plugs for Round Tubing Material: Low-density polyethylene Center Pull-Tab Tapered Plugs Material: Low-density polyethylene Caps for Threaded Connectors Material: Low-density...

 Open the catalog to page 6
Medical Catalog-7

Plastisol, or liquid polyvinylchloride (PVC), can be used to make flexible caps with an exact inner diameter. By using the dip molding process rather than traditional injection molding, cost savings and lead time are reduced, production can be easily scaled and products feature exceptional flexibility. Tapered Vinyl Plugs Material: Vinyl Flexible Tear-Tab Caps Material: Vinyl Flexible Caps with Flat Pull-Tab ViflVl VBPltBCl The soft vinyl material of Round Vinyl Caps our VVC Series cushions Material: vinyl delicate instrument tips, protecting them during Material:vinyl to vent, allowing airflow...

 Open the catalog to page 7
Medical Catalog-8

Finishing parts Caplugs’ line of finishing parts conceals open ports and tube ends on medical equipment, monitors and devices. Designed with an attractive surface, these parts offer the “finishing touch” your medical device needs. Parts are available in a wide variety of colors and can be Pantone matched to coordinate with your product. You’d be amazed how much thinking goes into each one of our 9,000+ parts. Button Plugs with Flush-Type Heads MODULUS VS. AN AMORPH TEMPERATURE BEHA VIOR FOR OUS AND SE MI-CRYST ALLINE PO 3000 LYMER BPF Series Material: Low-density polyethylene Square Load-Bearing...

 Open the catalog to page 8
Medical Catalog-9

Bring us your challenge. If we don’t already have a standard part that meets your needs, we’ll design and produce a solution that does. www.caplugs.com/medical • 1-888-CAPLUGS • [email protected] New York

 Open the catalog to page 9
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.