Custom Masking Protection
1 / 12Pages

Custom Masking

Trusted Supplier for More Than 65 Years been a leader in product protection and masking. We are committed to providing our customers with the most options in the industry. Caplugs has dedicated resources and an infrastructure to support a comprehensive catalog offering of 12,000+ parts, as well as a team of engineers dedicated to custom designs. Our custom process enables us to develop unique solutions more quickly and economically than anyone in the industry. As a global leader we have the facilities, molding capabilities, engineering resources, quality certifications and processes to meet...

Finishing Processes Trust Caplugs for masking solutions designed specifically for a wide range of finishing processes across a breadth of markets. Dry film lube Electroless nickel Powder coating Hydraulics Heavy equipment Caplugs Solutions Heat treating 'Thermal spray General manufacturing Sporting goods Solutions to Unique Challenges We have designed and tested parts to solve the industry's most common challenges, including: • Inconsistent protection • Adhesive residue • Leakage • Bleeding • High labor costs • Durability Unmatched Service and Support • Responsiveness to match your...

Improves worker productivity Improves production line speed Creates consistent finishing quality Reduces risk of device failure Streamlined for custom Eliminates manual steps from the finishing process Reusable masks can lower costs and satisfy green objectives Caplugs is built for custom. For more than 65 years, we have worked to build a process that gives us the ability to design and produce custom solutions faster and more economically than anyone else in the industry. Our dedicated project team will work with you from design and production to fulfillment.

we make custom easy 1. Discovery Process A dedicated sales engineer will work with you one-on-one to identify and understand your application, environment and process challenges. 2. Concept/Design Our team of design engineers concept solution options by taking into consideration the best material, functionality, installation, removal, part lead time and desired price point. 3. Prototype Our engineers can provide a SolidWorks rendering, 2-D sample or 3-D prototype. 4. In-House Tool Fabrication Comprehensive in-house molding capabilities and complete film conversion process ensure efficient...

Rubber masks offer a more durable, multi-use option with time and cost-saving benefits: • Engineered to speed up production times with easy installation and removal • Resistant material for multiple uses • Performance masks designed for complex masking surfaces Compound Mixing and Development All materials for rubber components are formulated and mixed in-house, ensuring a controlled process for consistency and performance. We can also develop custom compounds, as needed, to meet specific performance requirements. A team of in-house chemists perform: • Materials inspection and analysis •...

Paintball gun mask Material: EPDM Finishing process: Powder coating Quantity: 2,500 Air valve mask Material: Ultrabake™ Finishing process: Powder coating Quantity: 50 Sprocket pulley mask Material: Ultrabake™ Finishing process: Chrome plating Quantity: 300 10-stud axle mask Material: EPDM Finishing process: Wet paint Quantity: 5,000

Extremely effective when masking a flat surface, custom die-cuts are quick and easy to apply and remove, and they can even be fitted with pull tabs to expedite the removal process. This solution is ideal for wet paint, powder coating, e-coating and plating operations. Custom die-cuts are also an economical way to eliminate tedious manual masking steps, saving significant labor costs. Caplugs offers four unique die-cutting processes to produce a wide range of solutions for product protection and masking purposes. • Plotter • Steel rule die-press • Rotary die-cutter • Magnetic plate...

die-cuts for any application Custom Die-Cuts Bezel Mask for Electronics Component Surgical Equipment Mask Material: 3 mil polyester tape Material: 2 mil polyester tape Finishing process: Plating Finishing process: Powder coating Circuit Board Mask Material: Crepe paper tape Donut Mask for Aerospace Component Finishing process: Solvent application Material: Lead foil tape Finishing process: Plating Quantity: 800 Die-Cut Assembly Kits Inline masking often requires the user to mask several different areas of a component. To streamline this process, we can create multiple different die-cut...

Electrical housing mask • Material: Silicone • Application: Powder coating • Design Features: Five different parts packaged in one bag as an installation kit. Providing all five parts in a bagged kit reduces human error as all parts in the bag must be applied. This solution further streamlines your purchasing process and simplifies your stocking process. • Savings: Masking labor per component was reduced from five minutes to 30 seconds. • Quantity: 1,000 LED housing mask • Material: PC21-SH Series in a thicker PC23-SH material • Application: Powder coating • Design Features: Die-cut to meet...

Large Ultrabake™ silicone surface mask for trailing arms on snowmobile • Application: Powder coating • Design Features: Large mating surface requires protection on both left and right side. Using tape was too tedious, raising labor cost and often resulted in failures. This custom solution uses the holes to align it and can be flipped to mask both sides with one mask. • Savings: Reduction of parts required as one mask fits both sides. Consistent masking alignment and seal reduces failures and quality issues on final assembly. • Quantity: 2,000 Custom EPDM cap for stub shaft • Application:...

Over 400,000,000 parts in stock. 10,000,000 parts produced per day. Over 12,000 standard parts. Over 200 molding machines. Over 15 engineers. 6 manufacturing facilities. The 1 partner you need. Shercorr masking products c^caplugs www.caplugs.com/masking | 1.888.CAPLUGS | sales@caplugs.com