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HPS…AT series - electromagnetic disc brakes

HPS…AT series - electromagnetic disc brakes

HPS…AT series - electromagnetic disc brakes

Product catalog summary
Overview: The document outlines the specifications and functionalities of the HPS…AT series electromagnetic disc brakes, which are designed for low-noise applications such as theatres and concert halls. These brakes are spring-actuated and electromagnetically released, providing precise positioning and emergency stopping for rotating machine parts.
Specifications: The brakes are available in models ranging from HPS04AT to HPS25AT, with braking torques between 4 Nm and 500 Nm. They operate at supply voltages of 24V, 104V, 180V, and 207V DC, suitable for ambient temperatures from -25°C to +40°C. The maximum speed is 3000 min-1, and weights range from 0.5 kg to 29 kg depending on the model.
Design and Installation: Featuring a regulating nut for setting braking torque, the brakes are designed for easy installation and adaptability to different climatic conditions. Detailed dimensions and specifications are provided for each brake type.
Electrical Equipment: Compatible with rectifier models (B2-1P, B5-1P, B2-2P, PS-1, PS-2) that convert AC to DC voltage, ensuring efficient operation and minimizing electrical surges.
Control and Signaling Circuits: Microswitches are available for monitoring brake engagement and wear, providing feedback on operational state and maintenance needs.
Protective Circuits: Thermal protection is provided by PTC thermistors or bimetallic sensors to prevent overheating of electromagnet windings, ensuring safe operation.
Thermal Protection Systems:
1. Posistor Thermal Protection (P): Uses PTC sensors to disconnect the brake circuit when excessive temperatures are detected.
2. Bimetallic Thermal Protection (B): Utilizes a bimetallic sensor to monitor operation, sending signals to control equipment or disconnecting the circuit if temperatures exceed limits.
Mechanical Specifications:
- Mechanical sizes range from 04 to 25.
- Sleeve gear diameters specified as d(H7).
- Configurations according to standards such as MT and TH.
- Options include manual release levers and mounting flanges.
Execution Options:
- Non-standard sleeve gear diameters.
- Various thermal protection options (P and B).
- Different voltage brakes.
- Response monitoring microswitches (KZ) and brake lining control microswitches (KO).
- Increased durability for models HPS06AT to HPS10AT with a guaranteed lifetime of 10 million cycles.
Example Configurations:
- HPS 12AT with 180 V DC, 32 Nm, d25, GR104V.
- HPS 10AT with 104 V DC, 16 Nm, d19, MT.
- HPS 14AT with 24 V DC, 60 Nm, d25, KZ+KO.
Operating Voltage and Protection Ratings:
- Operating voltages include 24, 104, 180, and 207 V DC.
- Protection ratings range from basic versions to IP56 with various sealing options.
Additional Notes:
- The producer reserves the right to modify products as they develop.
- Special versions can be realized upon request.
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Catalog excerpts

HPS…AT series - electromagnetic disc brakes-1

FACTORY OF ELECTRIC APPARATUS EMA - ELFA Sp. z o.o. st Pocztowa 7, 63-500 Ostrzeszow, PL phone: +48 62 730 30 51 fax: +48 62 730 33 06 [email protected] www.ema-elfa.pl ELECTROMAGNETIC DISC BRAKES HPS...AT SERIES WITH REGULATING BRAKING TORQUE THEATRICAL VERSION

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HPS…AT series - electromagnetic disc brakes-2

Spring actuated and electromagnetically released disk brake type HPS .. .AT forms a variation of HPS brake. Designed for braking rotating machine parts and their precision positioning, in all applications where the drive is required to have limited level of noise. The specifics of this type of drive has made us draw up a brake version whose crucial units are so designed that the “quiet operation” requirement demanded by the user is fulfilled. Drives fitted with brake series HPS .AT can be used in objects where limited level of noise has huge significance, e.g. theatres, concert halls, etc. where,...

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HPS…AT series - electromagnetic disc brakes-3

Geared bushing hole diameters Normalized hole diameter ranges Type Hole diameter [mm] d - standard geared bushing hole diameters d smax - maximum geared bushing hole diameters d* smax - at extra charge it is possible to manufacture the brakes with the specially increased diameter of the gear hub ** -for the HPS14AT and HPS16AT brakes and for the geared bushing hole diameters from 32 to 35mm, the key groove with the width of 8 mm (the width of the groove is incompatible with PN/M-85005 and DIN 6885 standards)

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HPS…AT series - electromagnetic disc brakes-4

“r Mounting flange | Lever for manual release | Brake cover ELECTRICAL EQUIPMENT A number of modules, ranging from simple circuits with classic designs, to complex assemblies ensuring quick action and drives positioning have been designed to drive the brakes. Relevant brake applications with switching in the primary or secondary circuits are ensured by half- or full-wave rectifiers and fast electronic circuits. The manufacturer recommends to use as low alternating current voltages as possible to supply the brakes. Appropriate choice of the control voltage will prevent or at least limit surges...

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HPS…AT series - electromagnetic disc brakes-5

Rectifier B2-2P The B2-2P rectifiers series forms a complete full-wave rectifier unit for direct installation. The terminal strip provided facilitates installation and connection to the circuit. The rectifier allows feeding input voltage max. 400VAC, 2A which after rectification provides DC voltage of value equal to 0,9 input voltage. Rectifier B2-2P cooperates with brakes HPS04AT + HPS25AT. For example Maximum input voltage (alternating voltage) - Uin = 230VAC, The resulting output voltage of the rectifier (direct voltage) - 0,9Uin= 0,9 x 230=207VDC Rectifiers dimensions B2-1P-600, B5-1P-600...

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HPS…AT series - electromagnetic disc brakes-6

Circuit PS-1 is built on the basis of MOSFET type semiconductor technique which enabled achieving effects not available in traditional designs. The brake electromagnet energized through circuit of this construction enables the brake to achieve connection and disconnection time parameters analogous to breaking of circuit on direct current side. The parameters obtained are not however gained through utilization of additional electrical circuits and switches. Simplicity of installation and parameters achieved enable very wide application, particularly in cases requiring positioning of drives, operation with...

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HPS…AT series - electromagnetic disc brakes-7

Having in mind the user who requires the control of the brake, we have designed special signaling and control circuits, which enable to control the state of the brake (engaged, disengaged) and the wear of the plate lining. The usage of these circuits enables to control the brake with the use of automatic elements, which ensure high level of safety and reliability. Due to its compact design, the microswitch can be used in any other applications, as long as its parameters meet design requirements. Response monitoring microswitch - KZ - control of the state of brake (engaged, disengaged), Microswitch...

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HPS…AT series - electromagnetic disc brakes-8

PROTECTION RATING The producer reserves the right to modify as a result of developing the product. It is possible to realize special versions.

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