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H2SPX series - electromagnetic disc brakes

H2SPX series - electromagnetic disc brakes

H2SPX series - electromagnetic disc brakes

Product catalog summary
Overview: The H2SPX series electromagnetic disc brakes are designed for consistent braking torque in rotating machine parts. These brakes are spring-actuated and released electromagnetically, powered by direct current, and can be adapted for alternating current sources using a rectifier. They are primarily used for emergency stopping, immobilizing machine actuators, and reducing drive run-on times.
Specifications: Models range from H2SPX63 to H2SPX315, offering braking torques from 7 Nm to 2500 Nm. They support a maximum speed of 3000 min-1 and function in ambient temperatures from -25°C to +40°C. The brakes can be configured for direct-current voltages of 24V, 104V, 180V, and 207V.
Electrical Equipment: Compatible rectifiers include B2-1P, B5-1P, and B2-2P, which convert AC to DC. These rectifiers handle maximum input voltages of 230VAC, 400VAC, and 600VAC, with output voltages being a fraction of the input.
Control and Signaling Circuits: Microswitches monitor the brake's engagement state and lining wear, ensuring safety and reliability with IP66 protection ratings.
Protective Circuits: Thermal protection is provided by PTC thermistors or bimetallic sensors to prevent overheating in electromagnet windings.
Installation and Operation: The brakes are designed for easy installation and operation, featuring manual release options and various mounting accessories. They operate quietly, suitable for high-frequency actuation environments.
Thermal Protection Systems:
  • Resistance Relays: Triggered by thermistor-based PTC sensors when temperatures exceed rated values.
  • Posistor Thermal Protection: PTC sensor terminals should not connect directly to the contactor.
  • Bimetallic Thermal Protection: Uses a bimetallic sensor to control brake operation, triggering a thermal switch when temperatures are excessive.
Auxiliary Circuits – Anti-Condensation Heaters: Prevent vapor condensation inside the brake in cold or humid environments, powered through dedicated wires with specified voltage during ordering.
Mechanical and Configuration Options:
  • Mechanical Sizes: Available in various sizes (e.g., 63, 71, 80).
  • Climatic Version: Configurations according to standards (e.g., MT, TH).
  • Execution Options: Includes non-standard sleeve gear diameters, heating elements, low-temperature operation, and various thermal protections.
Operating Voltage and Protection Ratings:
  • Operating Voltage: Options include 24, 104, 180, and 207 V DC.
  • Protection Ratings: Various IP ratings available, from basic to IP56 with special sealing.
Customization and Special Versions: The producer reserves the right to modify products and offers special versions upon request.
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Catalog excerpts

H2SPX series - electromagnetic disc brakes-1

FACTORY OF ELECTRIC APPARATUS EMA - ELFA Sp. z o.o. st Pocztowa 7, 63-500 Ostrzeszow, PL phone: +48 62 730 30 51 fax: +48 62 730 33 06 [email protected] www.ema-elfa.pl

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H2SPX series - electromagnetic disc brakes-2

Spring actuated and electromagnetically released disk brake type H2SPX powered by direct current. Designed for braking rotating machine parts and their precision positioning. Utilized as safety brake. High repeatability even with large number of actuations. The brake characterizes relatively simple construction, facility for regulating brake parameters such as braking torque, braking time and also possibility of supply from alternating current source after connecting up a rectifier circuit delivered at customer's request along with the brake. An additional feature is quiet operation, particularly...

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H2SPX series - electromagnetic disc brakes-3

Normalized hole diameter ranges d - standard geared bushing hole diameters d smax - maximum geared bushing hole diameters d* smax - at extra charge it is possible to manufacture the brakes with the specially increased diameter of the gear hub ** -for the H2SPX112 and H2SPX132 brakes and for the geared bushing hole diameters from 32 to 35mm, the key groove with the width of 8 mm (the width of the groove is incompatible with PN/M-85005 and DIN 6885 standards) Hole diameter [mm]

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H2SPX series - electromagnetic disc brakes-4

Brake cover Mounting flange | Lever for manual release | Lid Lid Lid with a hole Lid with a hole without a hole with a hole and a sealing ring and special packing ELECTRICAL EQUIPMENT A number of modules, ranging from simple circuits with classic designs, to complex assemblies ensuring quick action and drives positioning have been designed to drive the brakes. Relevant brake applications with switching in the primary or secondary circuits are ensured by half- or full-wave rectifiers and fast electronic circuits. The manufacturer recommends to use as low alternating current voltages...

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H2SPX series - electromagnetic disc brakes-5

Rectifier B2-2P The B2-2P rectifiers series forms a complete full-wave rectifier unit for direct installation. The terminal strip provided facilitates installation and connection to the circuit. The rectifier allows feeding input voltage max. 400VAC, 2A which after rectification provides DC voltage of value equal to 0,9 input voltage. Rectifier B2-2P cooperates with brakes H2SPX63 + H2SPX200. For example Maximum input voltage (alternating voltage) - Uin = 230VAC, The resulting output voltage of the rectifier (direct voltage) - 0,9Uin= 0,9 x 230=207VDC Rectifiers dimensions B2-1P-600, B5-1P-600...

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H2SPX series - electromagnetic disc brakes-6

Circuit PS-1 is built on the basis of MOSFET type semiconductor technique which enabled achieving effects not available in traditional designs. The brake electromagnet energized through circuit of this construction enables the brake to achieve connection and disconnection time parameters analogous to breaking of circuit on direct current side. The parameters obtained are not however gained through utilization of additional electrical circuits and switches. Simplicity of installation and parameters achieved enable very wide application, particularly in cases requiring positioning of drives, operation with...

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H2SPX series - electromagnetic disc brakes-7

Having in mind the user who requires the control of the brake, we have designed special signaling and control circuits, which enable to control the state of the brake (engaged, disengaged) and the wear of the plate lining. The usage of these circuits enables to control the brake with the use of automatic elements, which ensure high level of safety and reliability. Due to its compact design, the microswitch can be used in any other applications, as long as its parameters meet design requirements. Response monitoring microswitch - KZ - control of the state of brake (engaged, disengaged), Microswitch...

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H2SPX series - electromagnetic disc brakes-8

PROTECTION RATING The producer reserves the right to modify as a result of developing the product. It is possible to realize special versions.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.