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H2SP…AT series - electromagnetic disc brakes

H2SP…AT series - electromagnetic disc brakes

H2SP…AT series - electromagnetic disc brakes

Product catalog summary
Overview: The document outlines the specifications and functionalities of the H2SP…AT series electromagnetic disc brakes, which are designed for low-noise applications such as theatres and concert halls. These brakes are spring-actuated and electromagnetically released, ensuring precise positioning and safety during emergency stops.
Specifications: The brakes are available in models ranging from H2SP56AT to H2SP315AT, with braking torques between 4 Nm and 1600 Nm. They operate at a maximum speed of 3000 min-1 and are suitable for ambient temperatures from -25°C to +40°C. They can be powered by direct-current voltages of 24V, 104V, 180V, and 207V, supplied through rectifiers.
Design and Installation: Designed for easy installation, the brakes come with various fittings and accessories. They can be mounted on electric motors to form self-braking motor units. Detailed dimensions and specifications for each brake type, including geared bushing hole diameters and mounting flange options, are provided.
Electrical Equipment: Several rectifier models (B2-1P, B5-1P, B2-2P, PS-1, PS-2) are described, which convert alternating current to direct current, supporting different voltage and current levels. These rectifiers are designed for easy installation and connection.
Control and Signaling Circuits: Special signaling and control circuits, including microswitches, are available to monitor the brake's state and wear, enhancing safety and reliability by allowing automatic control of the brake's engagement and disengagement.
Protective Circuits: Thermal protection is provided through PTC thermistors to prevent overheating of the electromagnet windings, ensuring the longevity and safety of the brake system.
Thermal Sensor Specifications: Posistor-based sensors are insulated pills with Teflon-insulated wires, installed on electromagnet windings and connected to a terminal box. Resistance relays are used for thermistor-based PTC sensors, triggering when temperature exceeds the rated value. Bimetallic sensors control brake operation by indicating excessive temperature.
Protection Types: Includes posistor thermal protection (P) and bimetallic thermal protection (B). PTC sensor terminals must not connect directly to the contactor.
Mechanical and Configuration Options: Mechanical sizes range from 56 to 315, with customizable sleeve gear diameters. Climatic versions adhere to standards like MT and TH. Options include manual release levers, mounting flanges, and various microswitches for monitoring.
Execution Options: Non-standard sleeve gear diameters, various thermal protections, and voltage options are available. Microswitches for brake engagement and lining control, and increased durability for long-term operation, guaranteed for 10 million cycles, are offered.
Example Configurations: Examples include H2SP 100. 10. 104VDC 32Nm d25 GR110V, H2SP 80. 32. 180VDC 12Nm d19 T, and H2SP 112. 22. 24VDC 60Nm d25 KZ+KO.
Operating Voltage and Protection Ratings: Operating voltages include 24, 104, 180, 207 VDC, with protection ratings ranging from basic to IP56 with various sealing options.
Additional Notes: The producer reserves the right to modify products, and special versions can be realized upon request.
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Catalog excerpts

H2SP…AT series - electromagnetic disc brakes-1

FACTORY OF ELECTRIC APPARATUS EMA – ELFA Sp. z o.o. st Pocztowa 7, 63-500 Ostrzeszów, PL phone: +48 62 730 30 51 fax: +48 62 730 33 06 [email protected] ELECTROMAGNETIC DISC BRAKES H2SP…AT SERIES WITH CONSTANT BRAKING TORQUE THEATRICAL VERSION

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H2SP…AT series - electromagnetic disc brakes-2

Spring actuated and electromagnetically released disk brake type H2SP ...AT forms a variation of H2SP brake. Designed for braking rotating machine parts and their precision positioning, in all applications where the drive is required to have limited level of noise. The specifics of this type of drive has made us draw up a brake version whose crucial units are so designed that the “quiet operation” requirement demanded by the user is fulfilled. Drives fitted with brake series H2SP .AT can be used in objects where limited level of noise has huge significance, e.g. theatres, concert halls, etc....

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H2SP…AT series - electromagnetic disc brakes-3

Geared bushing hole diameters Normalized hole diameter ranges d - standard geared bushing hole diameters d smax - maximum geared bushing hole diameters d* smax - at extra charge it is possible to manufacture the brakes with the specially increased diameter of the gear hub ** -for the H2SP112AT and H2SP132AT brakes and for the geared bushing hole diameters from 32 to 35mm, the key groove with the width of 8 mm (the width of the groove is incompatible with PN/M-85005 and DIN 6885 standards) Hole diameter [mm]

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H2SP…AT series - electromagnetic disc brakes-4

and a sealing ring and special packing ELECTRICAL EQUIPMENT A number of modules, ranging from simple circuits with classic designs, to complex assemblies ensuring quick action and drives positioning have been designed to drive the brakes. Relevant brake applications with switching in the primary or secondary circuits are ensured by half- or full-wave rectifiers and fast electronic circuits. The manufacturer recommends to use as low alternating current voltages as possible to supply the brakes. Appropriate choice of the control voltage will prevent or at least limit surges that may occur in...

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H2SP…AT series - electromagnetic disc brakes-5

Rectifier B2-2P The B2-2P rectifiers series forms a complete full-wave rectifier unit for direct installation. The terminal strip provided facilitates installation and connection to the circuit. The rectifier allows feeding input voltage max. 400VAC, 2A which after rectification provides DC voltage of value equal to 0,9 input voltage. Rectifier B2-2P cooperates with brakes H2SP56AT + H2SP200AT. For example Maximum input voltage (alternating voltage) - Uin = 230VAC, The resulting output voltage of the rectifier (direct voltage) - 0,9Uin= 0,9 x 230=207VDC Rectifiers dimensions B2-1P-600, B5-1P-600...

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H2SP…AT series - electromagnetic disc brakes-6

Circuit PS-1 is built on the basis of MOSFET type semiconductor technique which enabled achieving effects not available in traditional designs. The brake electromagnet energized through circuit of this construction enables the brake to achieve connection and disconnection time parameters analogous to breaking of circuit on direct current side. The parameters obtained are not however gained through utilization of additional electrical circuits and switches. Simplicity of installation and parameters achieved enable very wide application, particularly in cases requiring positioning of drives, operation with...

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H2SP…AT series - electromagnetic disc brakes-7

Having in mind the user who requires the control of the brake, we have designed special signaling and control circuits, which enable to control the state of the brake (engaged, disengaged) and the wear of the plate lining. The usage of these circuits enables to control the brake with the use of automatic elements, which ensure high level of safety and reliability. Due to its compact design, the microswitch can be used in any other applications, as long as its parameters meet design requirements. Response monitoring microswitch - KZ - control of the state of brake (engaged, disengaged), Microswitch...

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H2SP…AT series - electromagnetic disc brakes-8

PROTECTION RATING The producer reserves the right to modify as a result of developing the product. It is possible to realize special versions.

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