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Product catalog summary

Overview: The document provides a comprehensive overview of Canela's cutting tools, focusing on machining operations such as turning, milling, drilling, and the use of ceramic tools. It highlights new product lines, innovative systems, and specific tools for different industrial applications.

Turning: Canela introduces a new turning line with enhanced insert geometries and upgraded carbide grades to improve tool life and productivity. The V-system ensures high rigidity and stability in grooving operations, and a modular blade system is noted for its ease of use and accuracy.

Flow-Master Coolant System: This system enhances machining performance by efficiently delivering coolant to the cutting edge, improving heat removal and chip breaking.

Milling: The Ecomill series includes 45º and 90º face mills with strong inserts for effective machining and cost reduction. The Mill-Plus insert is noted for its high helix cutting edge, suitable for steep helical interpolations.

Tooling Systems: Canela's PSC tools and holders are designed for productive machining on various machines. The document also discusses antivibratory shell mill adaptors, which reduce vibrations by up to 60%.

Solid Carbide Drills: New square insert designs enhance drilling efficiency with optimized geometry and chip control.

Ceramic Tools: Ceramic inserts offer increased productivity in high-temperature machining. Canela's ceramic clamping systems support turning of difficult materials like cast iron and hardened steels.

Industry Applications: Canela develops specialized tooling solutions for aerospace and automotive industries, focusing on materials like high-temperature alloys and composites.

Drilling: The document highlights trepanning drills for larger hole diameters and limited machine power scenarios, and the PSC clamping system for indexable inserts.

Specifications: Operations are conducted at high speeds with a feed range of 0.08 mm to 0.3 mm and cutting depths between 0.2 to 2.5 mm. MC chipbreakers are designed for medium-duty applications with a cutting depth of 1.0 - 3.5 mm and feed of 0.15 - 0.35 mm, suitable for all types of steel. CC chipbreakers are recommended for finishing steels and cast iron with a cutting depth of 0.2 - 1.5 mm and feed of 0.05 - 0.4 mm. RC chipbreakers are the strongest for double-sided inserts, suitable for high feed rates and cutting depths of 1.5 - 5.0 mm. MFC chipbreakers provide excellent chip control for light-duty applications with cutting depths of 0.5 - 4.0 mm.

Procedures: Use MC chipbreakers for general-purpose steel machining. Employ CC chipbreakers for efficient chip control in finishing operations. Utilize RC chipbreakers for high feed rates and robust cutting edge strength. Apply MFC chipbreakers for light-duty machining of carbon alloys and stainless steels.

Standards and Recommendations: For medium-duty machining of tough materials, use geometries that minimize material adherence to inserts. For light to medium-duty operations, positive rake angles are recommended to reduce cutting forces. CVD coatings are preferred for high wear resistance in a wide range of turning operations.

Key Data from Tables and Graphs: Various geometries are provided for different materials and applications, with specific cutting depths and feed rates. CVD coatings are applied at high temperatures, providing excellent adhesion and wear resistance. Different grades of inserts are available, each with specific hardness and coating compositions for various materials like steel, stainless steel, and cast iron.

Critical Information: Ensure the correct chipbreaker and insert grade is selected based on the material and application requirements. Consider the cutting depth and feed rate to optimize machining performance and tool life. Utilize CVD coatings for enhanced wear resistance in demanding applications.

Overview of Super Alloys and Coatings: This document provides a detailed analysis of various super alloys and coatings used in machining applications. It covers the properties, applications, and benefits of different materials such as PVD coated carbide, uncoated carbide, cermet, ceramic, and CBN/PCD inserts.

PVD Coated Carbide: PVD coatings are known for their wear resistance due to their hardness. The process involves metal evaporation and reaction with nitrogen to form a hard nitride coating at low temperatures (400-600ºC). These coatings are ideal for applications requiring sharp cutting edges, such as machining aluminum, copper alloys, and plastics. Specific grades like TiAlN and TiN-TiC-TiN are recommended for alloyed steel and stainless steel.

Uncoated Carbide: Uncoated carbide grades are versatile and suitable for machining carbon steels, alloyed steels, tool steels, and stainless steels. They offer excellent thermal crack resistance, high toughness, and low cutting force, making them ideal for wet cutting conditions.

Cermet: Cermet materials, such as NC25, are designed for a wide range of cutting conditions, offering maximum heat and wear resistance. They are suitable for high-speed cutting and provide excellent performance in semi-finish to finish operations of ductile cast iron.

Ceramic: Ceramic inserts, including grades like CX9 and CW1, are capable of high-speed operations, reducing machining time. They are recommended for hard turning of hardened steel and roughing and finishing of cast iron. Ceramic materials maintain good surface finishes due to their low affinity to workpiece materials.

CBN/PCD Inserts: CBN inserts are formed with a special ceramic binder and are known for their high hardness and wear resistance. They are suitable for high-speed cutting of cast iron and sintered steel. PCD inserts consist of a diamond layer bonded to a carbide base, offering long tool life and high cutting speeds for non-ferrous materials and non-metals.

Conclusion: The document highlights the importance of selecting the appropriate material and coating for specific machining applications to enhance performance, reduce wear, and improve surface finishes.

Catalog excerpts

DRILLS THREADING DREHEN PSC MILLING CERAMIC TOOLS PARTING AND GROOVING TOOLING SYSTEMS SOLID CARBIDE WELCOME WILLKOMMEN

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CANELA CUTTING TOOLS TURNING DREHEN Highlights Canela is launching a completely new turning line that provides a complete solution for all types of applications and materials with new insert geometries, combined with upgraded carbide grades. The innovative turning solutions that Canela is offering are designed to meet the high customer demands for tool life and productivity. Neue Linie zum Drehen Canela führt eine komplett neue Linie zum Drehen ein, die eine komplette Lösung für alle Typen von Anwendungen und Materialien bietet, mit neuen Einsatzgeometrien kombiniert mit verbesserten Hartmetall-Sorten....

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CANELA CUTTING TOOLS The Flow-Master coolant system works by delivering the machine coolant with maximum efficiency. The volume and speed of coolant coming out direct to the insert cutting edge improves machining performance. Flow-Master tooling is extremely effective removing heat from the cutting edge, cooling the chips rapidly and helping to break them faster. Chips with poor heat removal are malleable and flexible, not breaking properly and adding extra heat to the cutting edge. Das Flow-Master Kühlmittel-System bringt das Kühlmittel mit maximaler Effizienz an die Schneide. Das max. Volumen...

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CANELA CUTTING TOOLS MIlLING FRÄSEN Highlights The Ecomill series features a highly effective 45 degree face mill with very strong square inserts with positive cutting angles. The result is effective machining and lower costs thank to its 8-cornered inserts. Diameter range of 50-500 mm. For more information see pages F26 and F27 Die Ecomill Serie bietet einen hochwirksamen 45-Grad-Planfräser mit sehr starken vierkantigen Wendeschneidplatten mit positiven Schnittwinkel an. Das Ergebnis ist eine effektive Bearbeitung und geringere Kosten dank der Wendeschneidplatten mit 8 Schneidkanten. Durchmesser-Bereich...

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CANELA CUTTING TOOLS The Mill-Plus insert features a high helix sharp cutting edge, which in turn provides fast metal removal. Mill-Plus milling cutters can be used for very steep helical interpolations for penetration into deep cavities. Die Mill-Plus Wendeschneidplatte verfügt über eine stark spiralförmige Schneidkante, die wiederum eine schnelle Metallentfernung ermöglicht. Die Mill-Plus Fräser können zum Bohrzirkularfräsen eingesetzt werden, für die Bearbeitung von tiefen Kavitäten. For more information see pages F84 to F87 Für weitere Informationen, siehe Seiten F84 bis F87 Chamfers, V-cuts,...

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CANELA CUTTING TOOLS Canela presents its range of PSC tools and holders. These tools are widely used for the most productive machining operations on lathes with either manual or automatic tool changers, multitask machining centers and vertical turn-mill machines. Both quick change adaptation systems include integral shank tools and a wide variety of stationary and rotating machine turret and spindle adapters, extensions, reducers and toolholders.

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CANELA CUTTING TOOLS Canela stellt seine Palette von PSC-Werkzeuge und -Aufnahmen vor. Diese Werkzeuge werden für die meist produktivere Zerspanung auf Drehmaschinen mit manuellem oder automatischem Werkzeugwechsler, auf Multitasking-Bearbeitungszentren und auf vertikalen Fräsmaschinen verwendet. Beide Schnellwechsel-Systeme bestehen aus PSC-Werkzeugen und einer Vielzahl von statischen und rotierenden Adaptern, Verlängerungen, Reduzierhülsen und Aufnahmen für Maschinenrevolver und Spindeln.

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CANELA CUTTING TOOLS TOOLING AUFNAHMEN Highlights Member of CANELA Group Unternehmen der CANELA Gruppe DIN 69871-A Characteristics: Cylindrical antivibratory shell mill adaptors. DIN 69871-A For cutters with driving slot DIN 138. Special for mould and die makers Eigenschaften: Zylindrische schwingungsgedämpfte Aufsteckfräsdorne. DIN 69871-A Für Fräser mit Quernut DIN 138. Besonders empfohlen für Werkzeugund Formenbau Vibration reduced up to 60% compared to any other conventional shell mill adaptor, as they are manufactured with materials and mechanisms having antivibration properties. 60% weniger...

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CANELA CUTTING TOOLS Antivibratory shell mill adaptors Schwingungsgedämpfte Aufsteckfräsdorne HSK DIN 69893-1 Characteristics: Cylindrical antivibratory shell mill adaptors. HSK DIN 69893-1 For cutters with driving slot DIN 138. Special for mold and die makers. For more information see pages I82 to I83 Eigenschaften: Zylindrische schwingungsgedämpfte Aufsteckfräsdorne. HSK DIN 69893-1 Für Fräser mit Quernut DIN 138. Besonders empfohlen für Werkzeugund Formenbau. Für weitere Informationen, siehe Seiten I82 bis I83 PSC ISO 26623-1 MATERIAL: - Chromium-manganese carburized steel 1.7131 (16MnCr5)....

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CANELA CUTTING TOOLS SOLID CARBIDE VOLLHARTMETALL Member of CANELA Group Unternehmen der CANELA Gruppe HIGH PERFORMANCE HOCHLEISTUNG

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CANELA CUTTING TOOLS SOLID CARBIDE VOLLHARTMETALL DRILLS BOHRER OTHERS ANDERE

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CANELA CUTTING TOOLS CERAMIC KERAMIK Highlights Ceramic milling cutters Ceramic inserts run faster than carbide inserts, so productivity is highly increased in high-temperature machining. Fräser für Keramik-Wendeschneidplatten Die Keramik-Wendeschneidplatten arbeiten schneller als die Hartmetall-Wendeschneidplatten. Auf dieser Weise erhöht sich die Produktivität bei hohen Temperaturen.

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CANELA CUTTING TOOLS Ceramic tool systems Canela ceramic clamping systems enable productive turning of cast iron, steel, hardened steels and other difficult to machine materials. Three proven clamping systems support customers in all machining tasks. Keramik-Werkzeugsysteme Die Canela Keramik-Klemmsysteme ermöglichen eine produktive Zerspanung von Guß, Stahl, gehärteten Stählen und andere schwer zu zerspanenden Materialien. Drei erprobte Klemmsysteme unterstützen die Kunden bei allen Zerspanungsaufgaben.

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