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APLUS-LED

APLUS-LED
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APLUS-LED

Product catalog summary
Introduction
This document is a comprehensive guide for the APLUS universal measurement device, designed for heavy-current quantities. It is intended for installation personnel, commissioning engineers, service and maintenance personnel, and planners. The handbook applies to all hardware versions of the APLUS, with or without an LED display, and notes that some functions require optional components.
Legal Information
Warning notices are included to ensure personal safety and prevent property damage. Only qualified personnel should handle the product, and it should be used only for its specified application. A disclaimer regarding potential errors is included, and feedback for improvements is encouraged.
Device Overview
The APLUS device offers various modes of operation, monitoring, and alarming capabilities. It includes an alarming concept, logic components, limit values, and a sequence of evaluation. The device also supports a Free Modbus image.
Mechanical Mounting
Instructions are provided for panel cutout, mounting, and demounting of the device.
Electrical Connections
This section covers general safety notes, electrical connections of I/Os, possible cross sections, tightening torques, inputs, Rogowski current inputs, power supply, relays, digital inputs and outputs, analog outputs, and interfaces like Modbus and Profibus DP.
Commissioning
Details on software installation, device parametrization, installation checks, Ethernet and Profibus DP device installation, and protection against data changes are provided.
Operating the Device
The document explains display and operating elements, operating modes, display brightness settings, display modes, meter reading, alarm handling, resetting measurements, configuration, and data logging.
Service, Maintenance, and Disposal
Guidelines for data integrity protection, calibration, cleaning, battery maintenance, and disposal are included.
Technical Data and Drawings
Technical specifications and dimensional drawings are provided for reference.
Annex
Includes descriptions of measured quantities, display matrices for various systems, and an FCC statement.
Specifications and Scope of Supply
The document outlines the requirements for the assembly and installation of the APLUS measurement device, emphasizing the need for electrical engineering expertise and adherence to national safety regulations. The scope of supply includes the APLUS device, safety instructions in multiple languages, and connection sets for both basic and optional I/O extensions.
Further Documentation
Additional documents such as safety instructions, data sheets, and Modbus communication protocol descriptions are available on the Camille Bauer website.
Security Notes
Installation and commissioning should be performed by trained personnel. Key checks include ensuring maximum connection values are not exceeded, wires are undamaged and not live, and correct power flow direction and phase rotation. Unauthorized modifications void the warranty, and a labeled switch must be installed for safety.
Device Overview
The APLUS is a versatile instrument for power system measurement and analysis, adaptable via CB-Manager software. It supports various power systems without hardware changes and offers extensions like I/O, communication interfaces, and data logging.
Modes of Operation
The device supports a wide range of input ranges with variable amplifying levels for current and voltage inputs. Auto-scaling can be used for maximum accuracy but may introduce a short settling time. Continuous measurement requires deactivation of auto-scaling.
Monitoring and Alarming
The APLUS includes a logic module for monitoring critical situations. Alarms can be configured to trigger actions like relay switching, with options for acknowledgment and reset procedures. Logic components include AND, OR, XOR gates, and their inversions.
Limit Values
Limit values are crucial for monitoring, defined by ON and OFF state parameters with hysteresis. They can control operating hour counters and measure conditions like overload.
Modbus Communication
The APLUS supports a free assembly of Modbus data, allowing for efficient data retrieval. It offers both floating point and integer images for compatibility with various control systems.
Mechanical Mounting
The APLUS device is designed for panel mounting, with an option for top-hat rail mounting according to EN50022. Ensure the operating temperature is between -10 to 55°C. For panel mounting, slide the device into the cutout, secure with mounting clamps, and tighten screws. Demounting requires all wires to be disconnected, and current transformers must be shorted before removal.
Electrical Connections
Ensure all leads are free of potential during connection. Adhere to national provisions for installation. The device features various I/O connections, with specific terminals for relays, digital inputs/outputs, and analog outputs. Tightening torques and wire specifications are provided for different connections. Voltage inputs must originate from circuit breakers or fuses rated 10 Amps or less, and current transformers must be short-circuited during installation.
Power Supply
A current limiting switch should be nearby for power supply control, with fusing rated at 10 Amps or less. The device supports Modbus interfaces (RS485) and Profibus DP interface for communication, with specific guidelines for connection and operation.
Relays and Digital I/Os
Relays are de-energized when the device is off, but dangerous voltages may still be present. Digital inputs/outputs require an external power supply of 12/24V DC, not exceeding 30V DC. The digital I/Os can be configured for various functions such as meter tariff switching and alarm outputs.
Analog Outputs
Available for devices with I/O extension 1, these outputs are isolated and should use shielded twisted-pair cables to minimize disturbances. Proper grounding is essential to prevent equalizing currents.
Modbus and Profibus Interfaces
Up to two Modbus interfaces are available, supporting up to 32 devices per bus with specific communication settings. The Profibus DP interface uses a 9-pin DSUB socket with standard pin assignments.
Device Overview and LED Indicators
The document provides technical details about the APLUS device, including LED indicators for bus failure (BF) and bus alive (BA). The BF LED indicates startup state or errors, while the BA LED shows Profibus communication status.
Commissioning Process
Before commissioning, ensure the transducer's connection data matches the plant data. Power supply and measurement inputs should be activated to start the device.
Software Installation and Functionality
The CB-Manager software is essential for device configuration, available for free download. It allows for acquisition and modification of device features, setting real-time clocks, archiving files, and more. The software supports both online and offline parameterization.
Device Parametrization
Configuration is divided into registers for different function blocks. Proper sequence must be followed to ensure correct settings, especially when dealing with current limit values and transformer ratios.
Installation Check
Ensure correct connection of inputs, with voltage and current present. The CB-Manager software can simulate I/O operations to verify circuit functionality.
Ethernet Device Installation
Devices must have unique IP addresses to avoid network conflicts. The factory IP is 192.168.1.101. Network settings can be configured via CB-Manager or local programming.
Network Installation and Time Synchronization
Unique network addresses are assigned using CB-Manager. Time synchronization is achieved via NTP protocol, with settings configured in the Ethernet register.
TCP Ports and Firewall Configuration
Modbus/TCP communication typically uses port 502, which may be modified. Firewall settings must allow desired communications while blocking others.
Profibus DP Device Installation
The Profibus DP interface facilitates data exchange with control systems. Parameters are set via the configuration menu, and cyclical data exchange is supported.
Data Protection
Data modification can be restricted via the CB-Manager security system, which is not activated by default.
Administrator Access and User Rights
The software requires administrator login for defining user rights. The default credentials are 'admin' for both username and password, which can only be reset at the factory. Access can be granted individually for functions like device configuration, RTC parameter modification, and alarm acknowledgment.
Display and Operating Elements
The device features a 4-digit display for measurements, with specific indicators for phase reference, measurement type, and alarm states. The display can show 'oL' if a measurement is out of range.
Operating Modes
The device supports several modes:
  • Measurement Display Mode: The default mode for viewing different measurements.
  • Meter Reading Mode: Allows reading of meter contents, automatically stops after 30 seconds of inactivity.
  • Alarm Display Mode: Displays alarm texts and allows acknowledgment, also stops after 30 seconds of inactivity.
Display Brightness
The brightness can be adjusted through 13 levels using specific keys.
Display Modes
There are four display modes:
  • FULL Mode: Displays all data in a matrix form.
  • REDUCED Mode: A simplified version of FULL mode with some data hidden.
  • USER Mode: Allows custom assembly of up to 20 measurement images.
  • LOOP Mode: Cycles through USER mode images with a time delay.
Meter Reading
Meter contents can be read and reset if permissions are granted. The first displayed meter is always active energy incoming, high tariff.
Alarm Handling
Alarms are managed through a logic module. LED indicators show alarm states, and texts are displayed for active/inactive states. Alarms can be acknowledged via device keys.
Resetting Measurements
Minimum and maximum values, energy meters, and counters can be reset. The process involves confirming the reset through device keys.
Configuration
Full configuration is possible via CB-Manager software. On-device configuration is limited to specific parameters accessible through a configuration menu.
Communication Interface
The device supports various communication protocols, including RS-485 and Ethernet, depending on the version.
RS-485 (Modbus/RTU Interface)
Two independent RS-485 interfaces (X4 and/or X8) can be implemented with Modbus/RTU protocol. Each interface can have different settings as they are used in separate Modbus networks. Key parameters include:
  • Address: 1 to 247, must be unique within the network.
  • Baud Rate: Options range from 2400 to 115.2k Bd.
  • Parity: Options include NONE, ODD, EVEN.
  • Stop Bits: 1 or 2 per data byte.
  • Answer Time: Configurable delay before responding to a Modbus request.
Ethernet (Modbus/TCP Interface)
Key settings for Ethernet interface include:
  • IP Address: Must be unique for each device.
  • Subnet Mask: Configurable.
  • Gateway Address: Configurable.
  • TCP Port: Typically port 502 for Modbus/TCP communication.
Profibus DP
Profibus interface settings include:
  • Address: 0 to 125, unique within the network.
  • Baud Rate: 9.6 kBd to 12 MBd, auto-detected.
  • Parameter Check: Control system parameters can be used or declined.
  • Online Status: Device can connect or disconnect from the control system.
  • Address Setting: Device address can be set via Profibus master.
  • Address Reset: Resets to factory setting (126), disabling communication.
Display and System Settings
Various display modes and system settings are available:
  • Display Mode: Options include FULL, REDU, USER, LOOP.
  • Update Rate: 100 to 5000 ms for display refresh.
  • Loop Time: 2 to 10 seconds for LOOP mode.
  • Voltage and Current Settings: Configurable primary and secondary values.
Data Logger
The device supports data logging with an SD card for long-term recordings. Types of recordings include:
  • Power Mean Values: Interval-based, resettable.
  • Extreme Values: Interval-based, resettable.
  • Disturbance Recorder: Event-triggered, resettable.
Data can be accessed via Ethernet or by removing the SD card. Analysis is done using CB-Analyzer software.
Service and Maintenance
Includes data integrity protection, calibration, cleaning, and disposal instructions. The device contains a non-user-replaceable battery for the internal clock.
Technical Data
Includes specifications for inputs, nominal current, voltage, and overload capacity. Current measurement is possible via Rogowski coils with a range of 0 to 3000A.
Harmonics
Harmonics are multiples of the fundamental system frequency and arise from non-linear loads such as RPM regulated drives and fluorescent lamps. These can cause additional thermal stress, leading to aging or damage of equipment. The Total Demand Distortion (TDD) measures the complete harmonic content of currents, scaled to rated current or power, to assess their impact on connected equipment. Maximum harmonic values are monitored through THD and TDD, with accuracy dependent on the quality of current and voltage transformers.
System Imbalance
Imbalance in three-phase systems can occur due to single-phase loads or failures like phase failure. It can stress equipment, leading to shorter lifespans or damage. Monitoring imbalance helps reduce maintenance costs. The APLUS uses symmetrical components and maximum deviation methods to calculate imbalance, aiding in disturbance analysis and protection.
Reactive Power
Reactive power arises from inductive loads and is increased by non-linear loads, leading to higher transmission losses. It is divided into fundamental and distortion components, with only the fundamental component compensable by capacitors. The APLUS calculates load factor PF and tanφ for reactive power compensation.
Mean Values and Trend
The device calculates mean values of system power quantities over configurable intervals. Synchronization of intervals is possible via internal clock or external signal. Trends are determined by weighted addition of past and present measurements, aiding in early detection of potential maximum value exceedance.
Meters
The device includes meters for active and reactive energy, with phase-specific meters active only in unbalanced systems. I/O meters are available if configured for pulse counting, recording any energy form.
Overview
The document is a technical handbook for the APLUS device, with or without an LED display, dated April 2016. It provides detailed specifications and display matrices for various electrical systems, including single-phase, split-phase, 3-wire, and 4-wire systems, both balanced and unbalanced.
Harmonic Content
The document lists the harmonic content for current and voltage across different phases, from the 2nd to the 63rd harmonic. It specifies both the current phase content and the maximum content for each harmonic.
Display Matrices
The handbook includes display matrices for different system configurations:
  • Single Phase System: Displays maximum, minimum, and current values for voltage (U) and current (I), along with power (P), reactive power (Q), apparent power (S), power factor (PF), and frequency (F).
  • Split-Phase Systems: Similar parameters are displayed for two-phase systems, with additional details on phase-specific values.
  • 3-Wire Systems: Both balanced and unbalanced load configurations are covered, with matrices showing voltage between phases (U12, U23, U31), current (I), and power metrics.
  • 4-Wire Systems: Includes balanced and unbalanced load configurations, with detailed matrices for phase-to-neutral voltages (U1N, U2N, U3N), phase currents (I1, I2, I3), and power metrics.
Mean Values
Blocks with mean values of power quantities are provided for each system type, detailing harmonic content up to the 50th harmonic.
FCC Statement
The document includes a compliance statement indicating that the equipment meets FCC Class A digital device standards and Canadian ICES-003 standards for digital apparatus, ensuring protection against harmful interference.
Introduction
This document is a technical handbook for the APLUS device, with or without an LED display, providing detailed instructions on installation, configuration, and operation. It includes guidelines to prevent radio frequency interference and outlines user responsibilities in case of unauthorized modifications.
Specifications and Features
The handbook covers various aspects of the device, including:
  • Device overview and security notes.
  • Electrical connections, including analog and digital inputs/outputs, power supply, and network installation.
  • Measured quantities such as basic measurements, harmonic analysis, and power factors.
  • Technical data and dimensional drawings for devices with and without displays.
Installation and Configuration
Key sections include:
  • Commissioning and installation checks.
  • Configuration of Ethernet Modbus/TCP and Profibus DP.
  • Mechanical mounting instructions.
Operation and Monitoring
The document details:
  • Operating modes and display settings.
  • Alarm handling and acknowledgment procedures.
  • Monitoring and resetting of measurements.
Data Management
Includes information on:
  • Data logger activation and analysis.
  • SD-Card access and management.
  • Software tools like CB-Analyzer and CB-Manager.
Maintenance and Support
Guidelines for service and maintenance are provided, along with recommendations for consulting technical support in case of interference issues.
Conclusion
This handbook serves as a comprehensive guide for the installation, configuration, and operation of the APLUS device, ensuring optimal performance and compliance with technical standards.
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Catalog excerpts

APLUS-LED-1

Device handbook Aplus-led Operating Instructions Aplus with LED display or without display 157 679-19 (PM 1000357 000 01) 04/2016

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APLUS-LED-2

Legal information Warning notices In this document warning notices are used, which you have to observe to ensure personal safety and to prevent damage to property. Depending on the degree of danger the following symbols are used: If the warning notice is not followed death or severe personal injury will result. If the warning notice is not followed damage to property or severe personal injury may result. If the warning notice is not followed the device may be damaged or may not fulfill the expected functionality. Qualified personnel The product described in this document may be handled by personnel...

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APLUS-LED-3

Device handbook Aplus with / without LED display, 157 679-19, 04/2016

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APLUS-LED-4

Device handbook APLUS with / without LED display, 157 679-19, 04/2016

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APLUS-LED-5

1.1 Purpose of this document This document describes the universal measurement device for heavy-current quantities Aplus. It is intended to be used by: • Installation personnel and commissioning engineers • Service and maintenance personnel • Planners Scope This handbook is valid for all hardware versions of the Aplus with LED display or without display. Some of the functions described in this document are available only, if the necessary optional components are included in the device. Required knowledge A general knowledge in the field of electrical engineering is required. For assembly and...

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APLUS-LED-6

2. Security notes Device may only be disposed in a professional manner ! The installation and commissioning should only be carried out by trained personnel. Check the following points before commissioning: – that the maximum values for all the connections are not exceeded, see "Technical data" section, – that the connection wires are not damaged, and that they are not live during wiring, – that the power flow direction and the phase rotation are correct. The instrument must be taken out of service if safe operation is no longer possible (e.g. visible damage). In this case, all the connections...

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APLUS-LED-7

3.2 Possible modes of operation The APLUS can cover a wide range of possible input ranges without any hardware variance. The adaption to the input signal is performed by means of variable amplifying levels for current and voltage inputs. Depending on the application it makes sense to fix these levels by means of the configuration or to let them stay variable to achieve a maximum accuracy during measurement. The differentiation, if the amplifying remains constant or is adapted to the present value, is done during the definition of the input configuration by means of the parameter "auto-scaling"....

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APLUS-LED-8

3.3 Monitoring and alarming The logic module integrated in the APLUS is a powerful feature to monitor critical situations without delay on device side. By implementing this local intelligence a safe monitoring can be realized which is independent of the readiness of the control system. 3.3.1 Alarming concept How alarms are handled is decided during the configuration of the device. For that in the logic module you can define if LED's are used for alarm state display and how resp. when a possibly activated action, such as the switching of a relay, will be reset. These configuration parameters are...

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APLUS-LED-9

Z: Logic output determined from all involved logic inputs D: Corresponds to signal Z, delayed by the switch-in resp. dropout delay A: Output signal of the logic function S: State of the subsequent operation (e.g. of a relay), corresponds normally to A, but may be inverted (subsequent operation: relay OFF) 1) Alarm reset inactive, switch-in and dropout delay 3s, follow-up action not inverted \ z delayed alarm logic output follow-up action Reset when alarm is inactive Acknowledgment of LED, inactive alarm Acknowledgment of LED, active alarm follow-up action Reset when alarm is still active Device...

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APLUS-LED-10

3.3.2 Logic components The logic outputs are calculated via a two level logical combination of states, which are present at the inputs. Usable components are AND, OR and XOR gates as well as their inversions NAND, NOR and XNOR. A farming via relay, digital outputs, alarm LED Entries into alarm or event list states of digital inputs Results of logic functions Triggering of disturbance recorder Simulation Alarm reset via display, bus, digital input The principal function of the logical gates is given in the following table, for simplicity shown for gates with two inputs only. older symbols truth...

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APLUS-LED-11

3.3.3 Limit values States of limit values are the most important input quantities of the logic module. Depending on the application, limits either monitor the exceeding of a given value (upper limit) or the fall below a given value (lower limit). Limits are defined by means of two parameters, the limit for the ON and the limit for the OFF state. The hysteresis is the difference between these two values. Upper limit: The limit for ON state (L.On) is higher than the limit for the OFF state (L.OFF) Limit for ON state ► The state 1 (true) results if the limit for ON state is exceeded. It remains...

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APLUS-LED-12

The evaluation of the logic module is performed from top to bottom and from left to right: 1. Y1, Y2, Y3, Y4 2. Z1, Z2, Z3, Z4 3. D1, D2, D3, D4 4. A1, A2, A3, A4 ► The evaluation is performed once each cycle of the power frequency, e.g. every 20ms at 50Hz. But the time between two evaluations will never be longer than 25ms. ► If the logical states Y1...Y4, Z1...Z4, D1...D4 and A1...A4 are used as inputs, their changed states will be included in the evaluation of the next interval ► Exception: In the first evaluation level the state of previous logical functions may be used as input without delay,...

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APLUS-LED-13

3.4 Free Modbus image Accessing measured data of a Modbus device often needs some special effort, if the interesting measurements are stored in different, non continuous register areas. This way multiple telegrams must be sent to the device to read all data. This needs time and it's very likely, that the measurements don't originate from the same measurement cycle. A free assembly of the data to read helps a lot. The APLUS supports, along with the still available classical Modbus image with thousands of registers, the facility to assemble two different images, which may be read with one telegram...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.