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PULSE Ultrasonic Chemical Injection Metering Valves

PULSE Ultrasonic Chemical Injection Metering Valves
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PULSE Ultrasonic Chemical Injection Metering Valves

Product catalog summary
Overview
Cameron PULSE ultrasonic chemical injection metering valves (CIMVs) are advanced subsea systems designed for precise chemical injection. They are remotely operated, ROV-retrievable, and self-regulating, requiring only a user-defined flow rate input for operation. The system uses a nonintrusive ultrasonic flowmeter for accurate flow measurement, replacing traditional intrusive methods.
Key Features
  • Self-regulating with onboard closed-loop control.
  • Nonintrusive ultrasonic flowmeter for high accuracy.
  • Particulate tolerant with no need for filtration.
  • High turndown ratio and low pressure drop.
Operation Modes
The CIMVs operate in automatic mode using real-time feedback to adjust the throttling valve and maintain flow rates despite pressure disturbances. Manual mode is also available, suspending closed-loop control.
Types of CIMVs
  • Low-Flow (LF) CIMV: Designed for low-dose inhibitor injection, offering precise control with a flow range of 0.07 to 159 galUS/h.
  • Medium-Flow (MF) and High-Flow (HF) CIMVs: Used for hydrate mitigation, handling contaminated MEG and methanol streams with a flow range up to 7,000 galUS/h.
Technical Specifications
  • Pressure rating: 10,000 psi to 15,000 psi.
  • Working depth: Up to 13,123 ft.
  • Accuracy: Better than ±2% for LF and ±3% for MF/HF CIMVs.
  • Design life: 25 years.
System Architecture
The system includes an electronic control module, pressure sensors, and a motor-actuated control valve. Communication is facilitated via CANbus, CiA 443, or Modbus protocols.
Installation and Configuration
The CIMVs can be installed horizontally or vertically and are suitable for ROV deployment. They feature a robust design with materials like nickel alloy and stainless steel for durability.
Applications
These valves are used for injecting low-dose inhibitors for wax, scale, and corrosion prevention, as well as for hydrate mitigation in subsea environments.
Specifications
The document outlines the specifications of various components used in the Cameron PULSE HF CIMV system. Key materials include tungsten carbide for wear sleeves, duplex stainless steel for valve bodies, and nickel alloy 625 for flowmeters. The system uses a high-efficiency stepper motor with power consumption ranging from less than 4 watts to a maximum of 12 watts under specific conditions. The electronics system is housed in a 1-atm housing and supports CANOpen, CiA 443, and Modbus protocols.
Procedures and System Architecture
The PULSE HF CIMV is designed for ultrahigh-flow applications, particularly in large gas projects requiring MEG and methanol injection. It features a large-diameter throughbore and a tungsten carbide throttling element to minimize erosion. The system architecture includes an electronic control module, pressure sensor, and ultrasonic flowmeter, all integrated to provide precise flow control and diagnostics.
Performance and Capabilities
The PULSE HF CIMV supports a flow range from 42 to over 7,000 galUS/h, with a pressure rating of 10,000 psi and a depth rating of 10,000 ft. It offers a turndown ratio of 165:1 and maintains accuracy better than ±3% of reading. The system is designed to be particulate-tolerant and does not require filtration.
Design and Installation
The CIMV is designed for vertical installation and complies with API and ISO standards. It features a fail-as-is mode, ensuring continued operation in case of power or communication loss. The system is suitable for ROV deployment and includes a robust ROV lockdown interface.
Additional Features and Ancillary Equipment
The document describes ancillary equipment such as simulators, flushing inserts, and test skids to support installation and maintenance. The ultrasonic flowmeter technology is highlighted for its nonintrusive design, high accuracy, and debris tolerance, making it suitable for subsea chemical injection applications.
Manufacturing and Testing
The Cameron facility in Longford, Ireland, is responsible for the design and manufacture of subsea chokes and CIMV technologies. The facility is equipped with advanced machining and testing capabilities, ensuring high-quality production and support for global operations.
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Catalog excerpts

PULSE Ultrasonic Chemical Injection Metering Valves-1

PULSE Ultrasonic chemical injection metering valves

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PULSE Ultrasonic Chemical Injection Metering Valves-2

Insert-retrievable, self-regulating subsea chemical injection metering valves for greater accuracy and reliability in low-dose inhibitor injection and hydrate mitigation Cameron PULSE* ultrasonic chemical injection metering valves (CIMVs) are remotely operated, ROV-retrievable, self-regulating subsea chemical injection metering systems. Self regulation is an integral part of all our CIMV technology and only requires one user-defined input—flow rate— for the system to monitor and control using onboard closed-loop control. At the core of each PULSE CIMV is a nonintrusive line-of-sight ultrasonic...

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PULSE Ultrasonic Chemical Injection Metering Valves-3

Low-, medium- and high-flow CIMVs The Cameron PULSE LF low-flow ultrasonic CIMV is designed for longstep-out, deepwater projects with complex system architectures, requiring subsea distributed injection of chemical inhibitors to address flow assurance challenges. It provides greater control and accuracy over the levels of low-dose inhibitors (LDIs) that are added to the flow at lower capex and opex compared with point-to-point injection. The technology uses a precision needle valve to regulate the flow through the system. The needle has an equal-percentage flow curve, providing exceptional control...

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PULSE Ultrasonic Chemical Injection Metering Valves-4

PULSE LF Low-Flow Ultrasonic CIMV Designed for injection of LDIs for wax, scale, and corrosion, the PULSE LF CIMV uses a nonintrusive ultrasonic flowmeter and a microneedle and seat throttling valve in closed-loop control. It has been engineered to handle flow rates from 0.07 to 159 galUS/h [0.25 to 600 L/h] and is retrievable by ROV, whether mounted in a horizontal or vertical orientation. Flow measurement At the core of the PULSE LF CIMV is our patented microbore nonintrusive line-of-sight ultrasonic flowmeter. The ultrasonic flowmeter has no moving parts and, unlike the Venturi-type flowmeter,...

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PULSE Ultrasonic Chemical Injection Metering Valves-5

PULSE LF CIMV 0.07-159 galUS/h [0.25-600 L/h] Technical Details Model Remotely operated, ROV-retrievable PULSE LF CIMV Application LDIs (corrosion, scale, wax, asphaltene, demulsifiers, etc.) Installation orientation Horizontal or vertical Design life 25 years Failure mode Fail as is; will continue to inject on loss of power or communication Max. differential pressure1 3,500 psi [24.1 MPa] for flow rates < 0.26 galUS/h [1 L/h] Min. differential pressure1 < 50 psi [0.34 MPa] for flow rates up to 26 galUS/h [100 L/h] < 500 psi [3.45 MPa] for flow rates up to 159 galUS/h [600 L/h] Hydraulic connection...

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PULSE Ultrasonic Chemical Injection Metering Valves-6

PULSE LF CIMV Typical Configurations Horizontal installation—insert with stab mate electrical connector and receptacle. Vertical installation—insert with stab mate electrical connector and receptacle.

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PULSE Ultrasonic Chemical Injection Metering Valves-7

PULSE LF CIMV Insert and Receptacle Features ROV grab handle Receptacle mounting Seven-way stab mate electrical connector Hydraulic coupler (×2) Class 4 ROV interface Lockdown latch Guide pin (×2) Stab mate electrical connector (not part of CIMV scope of supply) Lockdown indication band Lockdown latch guide and slot Protective skirt Receptacle guide funnel Installation and lockdown indication bands Receptacle tray Hydraulic coupler weld tail (×2)

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PULSE Ultrasonic Chemical Injection Metering Valves-8

PULSE MF Medium-Flow Ultrasonic CIMV The PULSE MF CIMV is designed for injection of MEG and methanol as part of a subsea hydrate mitigation strategy. It handles the contaminated regenerated MEG stream. At the heart of the PULSE MF and HF CIMVs is our patented nonintrusive line-of-sight ultrasonic flowmeter, developed with our advanced ultrasonic time-of-flight technology. The robust nonintrusive particulate-tolerant nature of the medium- and high-flow CIMVs means that no subsea filtration of the MEG or methanol is required. Flow Ultrasonic signal Ultrasonic transducer Ultrasonic transducer Flow...

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PULSE Ultrasonic Chemical Injection Metering Valves-9

PULSE MF CIMV 21-2,906+ galUS/h [80-11,000+ L/h] Technical Details Model Cameron remotely operated, insert-retrievable PULSE MF CIMV Application MEG, regenerated MEG, and methanol dosing Installation orientation Vertical Design life 25 years Failure mode Fail as is; will continue to inject on loss of power or communication Hydraulic connection 1-in [25.4-mm] Hunting RS-16 hydraulic couplers (two off) poppeted or nonpoppeted with weld tails (size and material as per project) Electrical connection Seven-way electrical connector (OneSubsea Diamould, Siemens Tronic, Teledyne ODI, stab and ROV mate...

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PULSE Ultrasonic Chemical Injection Metering Valves-10

PULSE MF CIMV Insert and Receptacle Features CIMV insert and receptacle assembly. CIMV receptacle. CIMV insert. Lockdown mechanism Pressure-balanced insert housing Alignment key Stab mate electrical connector

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PULSE Ultrasonic Chemical Injection Metering Valves-12

PULSE HF High-Flow Ultrasonic CIMV Developed for the ultrahigh-flow MEG and methanol requirements of large gas projects, and effective during startup and continuous hydrate inhibition, the Cameron PULSE HF CIMV is designed for a flow range of from 42 to 7,000 galUS/h [160 to 26,500 L/h] and tested in excess of 7,925 galUS/h [30,000 L/h]. Even at these ultrahigh design flow rates, the large-diameter nominal throughbore in the PULSE HF CIMV results in average erosion velocities below the API recommendation and, with a tungsten carbide throttling element based on the field-proven MOV choke trim...

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PULSE Ultrasonic Chemical Injection Metering Valves-13

PULSE HF CIMV 42-7,000+ galUS/h [160-26,500+ L/h] Technical Details Model Cameron remotely operated, insert-retrievable, PULSE HF CIMV Application MEG, regenerated MEG, and methanol dosing Installation orientation Vertical Design life 25 years Failure mode Fail as is; will continue to inject on loss of power or communication Hydraulic connection 1.45-in [37-mm] nominal throughbore; nonpoppeted couplers with metal-to-metal sealing Electrical connection Seven-way electrical connector (OneSubsea Diamould, Siemens Tronic, Teledyne ODI, stab and ROV mate options) Envelope dimensions Total length Approx....

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PULSE Ultrasonic Chemical Injection Metering Valves-14

PULSE HF CIMV Insert and Receptacle Features Alignment indication band Electrical connector (not part of CIMV scope of supply) Guide pin hole Insert alignment key Coupler inlet and outlet Hinged lifting handle Receptacle guide funnel Dog-in-window lockdown Receptacle housing Pressure-balanced insert housing Insert alignment key Insert alignment indication CIMV manifold Receptacle block Protective skirt for connectors Flange connection Receptacle alignment keyway Seven-pin electrical connector Stab coupler inlet and outlet Guide pin Four tapped holes for receptacle mounting

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.