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Standard abrasives catalogue

Standard abrasives catalogue
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Standard abrasives catalogue

Product catalog summary
Introduction
CGW Abrasives, founded in 1956, is a globally recognized manufacturer of high-quality bonded and coated abrasive products. The company expanded in 2000 with a new automated facility focusing on cutting and grinding wheels, serving industries such as welding, construction, aerospace, and petroleum in 38 countries.
Quality and Standards
CGW adheres to advanced manufacturing technologies and complies with EN and oSa standards, holding ISO 9001 certification. The company ensures quality through electronically balanced wheels, consistent product mixtures, and stringent quality control measures.
Safety and Innovation
As a member of oSa, CGW commits to high safety standards, reducing user risk. The R&D team collaborates with field engineers to drive innovation and product improvement.
Cost-Effectiveness and Service
CGW offers a high cost-effectiveness ratio, providing time and cost savings to customers. The company prides itself on exceptional customer service, treating clients as business partners.
Technical Information
The performance of grinding wheels is evaluated based on the G-Ratio and Efficiency. The G-Ratio measures the material removed relative to wheel weight loss, while Efficiency assesses the rate of material removal.
Safety Guide
Proper handling, storage, and inspection of abrasive products are crucial for safety. Wheels must be mounted by trained personnel, and operating speeds should not exceed designated limits. Personal protective equipment is mandatory during operations.
Product Specifications
CGW offers a variety of abrasive types, including Aluminium Oxide, White Aluminium Oxide, Zirconia Aluminium Oxide, and Silicon Carbide, each suited for specific materials and applications.
Application Guide
The document provides detailed application charts for different abrasive types, indicating recommended and permissible uses for various materials, including ferrous and non-ferrous metals, masonry, and more.
Product Range
CGW's product range includes small high-speed cut-off wheels, thin cut-off wheels, and flat cut-off wheels, each designed for specific cutting and grinding applications across different materials.
Specifications
  • Materials: Wheels made from Aluminium Oxide (A), White Aluminium Oxide (WA), Silicon Carbide (C), and Zirconia Aluminium Oxide (ZA).
  • Types: Includes Type-27 (depressed centre) and Type-1 (flat cut-off) wheels.
  • Sizes and RPM: Various sizes are specified with corresponding maximum RPMs for safe operation.
Application Guidelines
  • Metal and Steel Cutting: A 24 R wheels are recommended for fast cuts on steel, cast iron, and welds.
  • Stainless Steel Cutting: WA 24 S wheels are contaminate-free, suitable for food-grade and nuclear applications.
  • Masonry Cutting: C 24 R wheels are recommended for stone, concrete, and marble.
Performance Characteristics
  • Bond Design: A 24 R offers long life and excellent stock removal.
  • Contaminate-Free: WA 24 S is designed to be free of iron, sulfur, and chlorine, making it suitable for sensitive applications.
  • High Performance: ZA wheels provide high performance and long life, especially on ferrous metals and stainless steel.
Product Innovations
  • CGW ULTRAFLEX: New technology offering double the disc life and improved cutting results.
Usage Recommendations
  • Grinding Angles: For fast stock removal, maintain a grinding angle between 25° and 30°; for finishing, reduce to 15° to 20°.
  • Flap Discs: Used for blending and finishing, available in T-27 for flat surfaces and T-29 for contour and edge grinding.
Application Charts The document includes charts indicating recommended and possible uses for each wheel type across various materials, including ferrous metals, non-ferrous metals, and masonry.
Overview of Abrasive Products The document provides detailed specifications and applications for various abrasive products, including flap discs, resin fibre discs, flap wheels, paper rolls, garnet paper, bench wheels, mounted points, and vitrified grinding wheels. Each product category is described with its specific uses, materials, and available sizes.
Flap Discs: Used for blending and finishing in one operation, replacing traditional T-27 depressed centre discs and fibre discs. Suitable for grinding and finishing welds, deburring, rust removal, and snagging on both ferrous and non-ferrous materials. Available in T-27 for flat surfaces and T-29 for contour and edge grinding, in Regular and XL densities.
Resin Fibre Discs: Designed for long life and high stock removal, these discs are used on metal and welds, featuring a premium quality grain for fast, cool cutting performance, suitable for automotive applications.
Flap Wheels on Shafts: Suitable for all ferrous and non-ferrous materials, excellent for small and difficult-to-reach surfaces, available in various dimensions and grits.
Paper Rolls: MPR aluminium oxide paper rolls are used for wood, metal, and construction applications, while SAMSON silicon carbide paper rolls are for finishing wood, paint, lacquer, fibreglass, plastic, and stone surfaces.
Garnet Paper: Made with garnet grain, used for all-purpose applications on wall paints and wood, offering a healthier option without free silica.
Bench Wheels: Used for off-hand tool sharpening and grinding, available in various diameters and abrasive types for different materials.
Mounted Points: Available in a full range for general purpose, heavy-duty use, and specific materials like non-ferrous metals and stone, in different groups based on shank size and application.
Vitrified Grinding Wheels: Used for precision grinding operations, including surface, cylindrical, and centreless grinding, available in various abrasive types and sizes, with special types available on request.
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