SoundCam Ultra 3 Sensor

SoundCam Ultra 3 Sensor

SoundCam Ultra 3 Sensor

Product catalog summary
Product Overview
The SoundCam Ultra 3 Sensor is an advanced acoustic camera designed for real-time analysis across audible and ultrasonic frequencies. It includes 176 digital MEMS microphones with a 200 kHz sampling rate, providing high-resolution acoustic images. The device also features an optical and thermal imaging camera, making it ideal for applications such as leak detection, partial discharge detection, and condition monitoring.
Specifications
- Microphones: 176 digital MEMS, up to 100 kHz frequency range
- Thermal Imaging: Uncooled microbolometer, 8 µm to 14 µm spectral range
- Resolution: Acoustic: 1280 x 800 px at 40 fps; Thermal: 160 x 120 progressive scan
- Protection: IP20 or IP65, suitable for harsh environments
- Power Supply: 9 to 24 V or PoE, min. 20 W
Key Features
- High dynamic range and accuracy with 24-bit resolution
- Wide frequency range for sensitive detection and noise suppression
- Programmable trigger I/O for automation
- Real-time results with 100 acoustic frames per second
- Stand-alone mode for autonomous operation
Applications
- Leak Detection: Efficient detection from a distance, even in noisy environments, with real-time loss assessment
- Partial Discharge Detection: Contactless measurement with real-time PRPD diagram display
- Condition Monitoring: Suitable for monitoring machines, wildlife, and traffic
Software and Integration
The SoundCam Software offers intuitive control and can operate in stand-alone mode. The API allows full integration into custom systems, enabling efficient sound source analysis both locally and remotely. The software supports multiple languages and offers various modes for different applications.
Data and Reporting
The device supports comprehensive data export and reporting capabilities. Measurement data can be analyzed and documented quickly, with reports generated in a clear format using images, diagrams, and tables. The LeakReporter and PDReport software provide detailed insights into detected leaks and partial discharges.
Introduction
This technical report by Max Mustermann from CAE Software und Systems GmbH details the use of the SoundCam Ultra 3 sensor for automated inspection in industrial settings, covering the period from November 19, 2021, to April 18, 2024, with 34 measurements.
Types of Discharges
The report classifies partial discharges into corona discharge, surface discharge, and non-assignable types, with recommended repairs for each.
Robots Inspection from the Ground
The integration of the SoundCam Ultra 3 sensor with robots allows for automated, precise leak detection and continuous monitoring without human intervention, enhancing workplace safety and integrating into Industry 4.0 maintenance processes.
Drones Inspection from the Air
Combining drones with the SoundCam Ultra 3 sensor enables contactless, automated inspections of industrial facilities from the air, efficient for inspecting high-voltage lines, pipelines, and other hard-to-reach structures.
Performance and Sensor Specifications
The SoundCam Ultra 3 sensor features 176 microphones with a 200 kHz sampling rate and 24-bit resolution, offering high sensitivity and dynamic range. It provides live results at 100 acoustic fps and can operate in harsh environments with IP65 protection.
Conclusion
The SoundCam Ultra 3 sensor offers significant advantages for industrial inspection, including improved safety, efficiency, and data accuracy, making it a valuable tool for modern maintenance and monitoring processes.
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Catalog excerpts

SoundCam Ultra 3 Sensor-1

Product data Ultrasonic camera sensor: powerful, intuitive, versatile Built-in thermal imaging camera High sensitivity from 176 microphones with 200 kHz sampling rate Edge Computing (stand-alone mode) with integrated SFTP server Live, on-screen results at 100 acoustic fps Intuitive, visual configuration Simple system integration via API Robust aluminum housing with IP20 or IP65 protection Typical applications Compressed air/gas/vacuum leak detection Wildlife studies Detection of partial discharge Non-destructive testing Condition monitoring Mechanical fault detection CAE Software und Systems GmbH

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SoundCam Ultra 3 Sensor-2

The SoundCam Ultra 3 Sensor is a compact, high-performance acoustic camera with real-time analysis in both the audible and ultrasonic frequency ranges. The large number of microphones generates high-resolution acoustic images with a wide dynamic range - allowing even weak sources to become visible alongside louder ones. An optical camera and a thermal imaging camera provide additional data for evaluations. Thanks to its lightweight design and optional IP65 protection, the sensor is suitable for both stationary and mobile applications in harsh environments, such as on robots or drones. Typical...

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SoundCam Ultra 3 Sensor-3

The SoundCam Ultra 3 Sensor can be operated both via the supplied SoundCam Software and integrated into a custom application using the available API. The SoundCam Software is intuitive and very easy to use. In addition to manual control of the sensor, it can also operate in stand-alone mode. In this mode, all processing takes place directly on the sensor. After onetime configuration via a PC, the connection can be disconnected - the sensor then continues to operate completely autonomously. If a trigger is activated, the measurement data is automatically stored and can be retrieved either via...

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SoundCam Ultra 3 Sensor-4

Application Pinpointing compressed air leaks By simply transferring the measurement data from the device to the PC, the measurements can be quickly analyzed and evaluated. The evaluation and documentation software for compressed air leaks generates a meaningful report in the shortest possible time. All relevant data is presented clearly and in an easy-to-understand way, using images, diagrams, and tables. »» »» »» »» »» »» Leak detection from a great distance, even during ongoing, noisy production Large-area scanning provides significant time savings compared to other leak detection methods Real-time...

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SoundCam Ultra 3 Sensor-5

Application Detection of partial discharges By simply transferring the measurement data from the device to the PC, the measurements can be quickly analyzed and evaluated. The evaluation and documentation software for partial discharges generates a meaningful report in the shortest possible time. All relevant data is presented clearly and in an easy-to-understand format, using images, diagrams, and tables. »» »» »» »» »» »» »» Identification from a great distance, even in noisy environments Large-area scanning provides significant time savings compared to other partial discharge measurement methods...

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SoundCam Ultra 3 Sensor-6

Robots Inspection from the Ground Whether it is an autonomously navigating robot or a precisely operating industrial robotic arm - combined with the SoundCam Ultra 3 Sensor, any robot becomes an intelligent inspection platform. The acoustic camera enables automated detection of leaks, partial discharges, or mechanical irregularities - quickly, accurately, and without human influence. Whether in large industrial facilities, hard-to-reach areas, or directly on the production line: this solution offers flexible deployment options, increased workplace safety, and seamless integration into digital...

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SoundCam Ultra 3 Sensor-7

Drones Inspection from the Air The combination of modern drone technology and the SoundCam Ultra 3 Sensor opens up new possibilities for contactless, automated inspection of industrial facilities from the air. Whether it’s high-voltage power lines, rooftop installations, pipelines, or hard-to-reach building structures - the flying platform enables precise acoustic analysis without the need for scaffolding, lifting equipment, or personnel in hazardous areas. Thanks to objective and reproducible data collection, acoustic anomalies such as partial discharges, leaks, or mechanical irregularities...

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SoundCam Ultra 3 Sensor-8

Performance Well thought out to the last detail Very high sensitivity and dynamic range thanks to 176 microphones with 200 kHz sampling rate at 24 bit resolution Can be used in harsh industrial environments thanks to IP65 protection Live, on-screen results at 100 acoustic fps Control via Windows software or integration with the API Precise synchronization between acoustic and optical video for high analysis accuracy Edge computing (stand-alone mode) for autonomous working Trigger function for automated recording when a level or frequency curve is exceeded Simultaneous capture and recording of...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.