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Smart Card Connector Full line catalog

Smart Card Connector Full line catalog

Product catalog summary

Product Overview

This document details specifications, mechanical and electrical characteristics, and application guidelines for full-size card connectors from the CCM01, CCM02, CCM03, and CCM04 series. These connectors target consumer and professional markets including transaction terminals, POS systems, identification, set-top boxes, and pay TV.

1. Product Specifications and Features

Contact Configuration: 6 or 8 contacts with gold or inlay plating options.
Operating Life: Ranges from 10,000 to 500,000 cycles depending on series.
Insertion and Extraction Forces: Insertion force typically 8N to 40N; extraction force between 1N and 10N.
Contact Force: Between 0.2N and 0.7N max.
Switch Types: Card detection switches are normally open or closed, sealed against dust and vandalism in some models.
Compliance: Many models are PCI and PCI ready, supporting security features to prevent unauthorized data access.
Environmental Ratings: Operating temperature from -40°C to +85°C; compliant with IEC 512 damp heat and salt mist tests.
Soldering Compatibility: Supports lead-free THT and SMT reflow soldering.

2. Mechanical and Electrical Characteristics

Mechanical Life: Up to 500,000 cycles for CCM01 and CCM02.
Card Detection Switch: Actuation force max 0.8N at 0.9mm from card stop; full depression force up to 1.8N.
Vibration and Shock Resistance: Tested to withstand vibration (10-500 Hz, 50 m/s²) and shock (peak 500 m/s², 11 ms) with max electrical discontinuity of 1 µs.
Electrical Data: Insulation resistance ≥ 1,000 MΩ; contact resistance ≤ 100 mΩ; current rating 10 µA to 1 A; dielectric strength ≥ 750 Vrms.
Switch Electrical Data: Contact resistance ≤ 100 mΩ; dielectric strength ≥ 250 Vrms; current rating 1 mA to 10 mA; max power 0.2 VA.

3. Dimensions and Packaging

Dimensions provided in millimeters with detailed mechanical drawings including card entry slots, stops, and PCB layout recommendations.
Packaging options: trays (30 parts), cartons (300 or 1,000 parts), reels (up to 1,000 parts).

4. PCI and Security Features

PCI Ready: Designed to facilitate integration of security devices around and below the connector.
PCI Compliance: Accessories prevent unauthorized access to data contacts and detect connection attempts.
I/O Protect Accessory: Prevents and detects frontal access to data contacts; electrically connected via spring finger contacts; requires locking post-soldering.
Security Cover: Multilayer cover soldered via SMT terminals to prevent and detect data contact access.
Locking Tool: Manual tool (code C-CM02-E50) available to lock I/O protect accessory after soldering.

5. Application Recommendations and Best Practices

Use connectors within rated mechanical life and insertion/extraction forces for reliability.
Follow recommended PCB layouts and soldering processes, especially for security cover versions.
Ensure compliance with environmental conditions including temperature and humidity tests.
For PCI and security applications, utilize I/O protect accessories and security covers as specified.

6. Summary of Key Parameters by Series

Series	Contacts	Operating Life	Insertion Force	Extraction Force	Contact Plating	Switch Type	Applications
CCM01	6 or 8	10,000 to 500,000 cycles	10N to 40N max	1N min / 10N max	Gold	Sealed, normally open	Consumer, Professional, Transaction, POS
CCM02	6 or 8	500,000 cycles min	10N to 40N	1N min / 10N max	Inlay	Sealed, normally open	Transaction, Identification, POS
CCM03	6 or 8	10,000 to 50,000 cycles	Not specified	Not specified	Inlay / Gold	Card end travel switch	Consumer/Professional
CCM04	6 or 8	Not specified	8N to 150N	Not specified	Gold	Not specified	Consumer, Professional

7. CCM04 Series - ID1 Full Size Card Connectors

Accepts ID1 full-size cards with sealed card detection switch for dust protection.
Compatible with pick-and-place and lead-free soldering; RoHS compliant.
Contact force ranges 0.35N to 0.7N; total height varies 0.9 mm to 4.25 mm.
Dimensions approx. 18.75 mm x 24-26.9 mm; packaging in reels of 1,000 pcs.

Designation	Housing Type	# of Contacts	Contact Force (N)	Total Height (mm)	Dimensions (mm)	Packaging
CCM04-5427LFT	Standard	8	0.4 - 0.7	2.65	18.75 x 25	Reels of 1,000 pcs
CCM04-5436LFT	Standard	8	0.4 - 0.7	0.90	18.75 x 26.9	Reels of 1,000 pcs
CCM04-5468LFT	Stand-off	8	0.4 - 0.7	3.5	18.75 x 24	Reels of 1,000 pcs
CCM04-5452LFT	Stand-off	6	0.4 - 0.7	4.25	18.75 x 24	Reels of 1,000 pcs
CCM04-5202LFT	Standard	8	0.35 - 0.65	2.32	16.1 x 26.5	Reels of 1,000 pcs

8. CCM03 Series - SIM/SAM Card Connectors

Accepts SIM/SAM cards; available with hinged or fixed covers.
Compatible with pick-and-place and lead-free soldering; RoHS compliant.
Mechanical life: 10,000 cycles (hinged), 50,000 cycles (fixed).
Card insertion force max 1N (hinged), max 3N (fixed); extraction force max 1N (hinged), 0.8N to 3N (fixed).
Contact force 0.25N to 0.5N; slide locking force 2N to 6N.
Vibration and shock resistance per IEC standards.
Electrical insulation resistance ≥ 1 MΩ; contact resistance ≤ 100 mΩ; current rating 10 µA to 1 A; dielectric strength 750 Vrms (contacts), 250 Vrms (switch).
Operating temperature -40°C to +85°C; environmental tests include damp heat and salt mist.

Designation	Contact Plating	Cover Type	# of Contacts	Card Presence Switch	Operating Life (cycles)	Total Height (mm)	Dimensions (mm)	Packaging
CCM03-3001LFT	Inlay	Hinged	6	Without	10,000	2.55	17.2 x 29.65	Reels of 1,000 pcs
CCM03-3004LFT	Inlay	Hinged	8	With 2 plastic pegs	10,000	2.55	17.2 x 29.65	Reels of 1,000 pcs
CCM03-3504LFT	Gold	Fixed	8	Without	50,000	2.85	17.2 x 25.5	Reels of 1,000 pcs
CCM03-3754LFT	Inlay	Fixed	6	With	10,000	3.5	16.5 x 18.05	Reels of 1,000 pcs

9. Mechanical Drawings and PCB Layouts

Detailed mechanical drawings and PCB layout recommendations are provided for all series, including card stop locations, pick-and-place areas, pad sizes, and prohibited zones to ensure proper mounting and soldering. Contact locations comply with ISO/IEC 7816-2, ENV1375-1, and GSM11-11 standards.

10. General Notes and Compliance

All dimensions are in millimeters and subject to change.
Products comply with RoHS directives.
Environmental testing includes damp heat and salt mist per IEC standards.
Maximum card insertion force should not exceed 10N to avoid damage.
Contact resistance must remain below 100 mΩ for reliable electrical performance.
Mechanical life expectancy is generally limited to 30,000 insertion/extraction cycles for CCM03 and CCM04 series.

Summary

The CCM01 to CCM04 series connectors offer robust, dust-sealed card detection switches suitable for full-size ID1 and SIM/SAM cards. They provide a variety of mechanical configurations and plating options to support diverse applications such as POS, identification, automotive, and handheld devices. The document includes comprehensive mechanical drawings, electrical and environmental specifications, PCB layout guidelines, and security features to ensure reliable integration and operation in demanding environments.

Catalog excerpts

Smart Card Connector Full line catalog-1

Product Selection Guide FULL SIZE CARD CONNECTORS Insertion force Overload PCI/PCI ready • Card guide Sealed switch Operating life Contact plating Contact type Consumer/Professional Consumer/Professional Applications Cover hinged / fixed Operating life Sealed switch Contact plating inlay / gold Card end travel switch with / without Consumer/Professional hinged / fixed 30,000 cycles • inlay with / without inlay / gold without * PCI PCI ready: specific features are designed into the connector in order to ease the integration of security devices around and below the connector. PCI: specific additional accessories are integrated on the connector in order to avoid acess to the data contacts and to detect any connection attempt. Specications and dimensions subject to change

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Smart Card Connector Full line catalog-3

CCM01 Series Typical Applications • Card detection switch • Compatible with lead free THT soldering • Chamfered opening in the card entry slot improves the card guidance Mechanical Number of Contacts Mechanical life Card insertion force Card extraction force Contact force Full Size Contact Electrical Data Insulation resistance Resistance Current rating Dielectric strength Switch Electrical Data Card detection switch Contact resistance Dielectric strength Current rating Maximum power Tray 30 parts / Cartons 300 parts Normally closed 100 mΩ max 250 Vrms min 1 mA min / 10 mA max 0,2 VA Compatible...

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Smart Card Connector Full line catalog-4

Designation & Date-Code area (Year-Day range in the year) Card stop Card stop C8 C7C6 C5 SW Card end travel C4 C3C2 C1 SW switch terminals Plastic outline RECOMMENDED PC BOARD LAYOUT (Component side) Full Size Embossed Channel Soldering areas for metallic clips (ø 5,6) Contact location according to ISO/IEC 7816-2 +0,1 ø 3,2 0 Dimensions are shown in mm Specications and dimensions subject to change

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Smart Card Connector Full line catalog-5

CCM01 Series CCM01-6101 LFT 61,1±0,2 Card entry 0,9±0,05 Card entry 4 Snap feet 1,6 PCB Thickness Designation & Date-Code area (Year-Day range in the year) Card stop Card stop RECOMMENDED PC BOARD LAYOUT (Component side) Plastic outline Pick and place area ø 8 Card end travel switch terminals Contact location according to ISO/IEC 7816-2 Dimensions are shown in mm Specications and dimensions subject to change Full Size Embossed Channel

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Smart Card Connector Full line catalog-6

Typical Applications • Operating life up to 500,000 cycles • 40N card insertion force Full Size • Card detection sealed switch Contact Electrical Data Number of Contacts Mechanical life Card insertion force Card extraction force Contact force Card detection switch Insulation resistance Resistance Current rating Dielectric strength 8 Up to 500,000 cycles 40N max. 1 N min / 10 N max 0,2N / 0,50 N max 0,8 N max for actuation (end travel switch actuation force actuates when card is 0,9mm from card stop) 1,8 N max for complete depression Vibration Frequency 10 to 500 Hz. Acceleration 50m/s2 Duration...

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Smart Card Connector Full line catalog-7

CCM01 Series CCM01-2027 LFT DETAIL A Scale 5 Full Size SEE DETAIL A Designation & Date-Code area Card stop Pick and place area ø 13 4,15±0,3 Card entry Card insertion direction Plastic outline Contact foot area 1 x 0,7 RECOMMENDED PC BOARD LAYOUT (Component side) 14 Card end travel switch terminals 0,85 x 0,7 Contact location according to ISO/IEC 7816-2 Dimensions are shown in mm Specications and dimensions subject to change

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Smart Card Connector Full line catalog-8

Typical Applications • Operating life 500,000 cycles Full Size • Card detection sealed switch Contact Electrical Data Number of Contacts Mechanical life Card insertion force Card extraction force Contact force Card detection switch Insulation resistance Resistance Current rating Dielectric strength 8 500,000 cycles min 10N to 40N 1N min / 10N max 0,2N / 0,50N max 0,8 N max for actuation (end travel switch actuation force actuates when card is 0,9mm from card stop) 1,8 N max for complete depression Vibration Frequency 10 to 500 Hz. Acceleration 50m/s2 Duration 6 hours - amplitude 0,35mm Max elect....

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Smart Card Connector Full line catalog-9

CCM02 Series PCI: I/O Protect Definition Special accessory in order to avoid and detect frontal access to data contact. It is electrically connected to the PCB through spring nger contacts. It must be in open position during the reow soldering of the connector and has to be locked in closed position after soldering. I/O Protect locking tool C&K is proposing a manual tool to lock the I/O protect accessory after soldering. Ordering code: C-CM02-E50 Definition It is a multilayer cover placed over the connector to avoid and detect data contact access, especially from the top. It is connected to the...

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Smart Card Connector Full line catalog-10

CCM02 Series CCM02-2503 LFT / CCM02-F503 LFT 55,6±0,2 DETAIL A Scale 5 Embossed Channel Designation & Date-Code area "CCM02" marking is optional SEE DETAIL A Card stop A Card insertion direction RECOMMENDED PC BOARD LAYOUT (Component side) Card end travel switch terminals Full Size ø 0,1 Contact location according to ISO/IEC 7816-2 Dimensions are shown in mm Specications and dimensions subject to change

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Smart Card Connector Full line catalog-11

Full Size Contact location according to ISO 7816-2 Dimensions are shown in mm Specications and dimensions subject to change

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Designation & Date-Code area "CCM02" marking is optional A Card stop A Card insertion direction Pick and place area Card end travel switch terminals 0,8 x 1 Plastic outline Contact foot area 0,8 x 1 RECOMMENDED PC BOARD LAYOUT (Component side) 0 Full Size Embossed Channel Contact location according to ISO/IEC 7816-2 Dimensions are shown in mm Specications and dimensions subject to change

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Embossed Channel Contacts security (open position) Metal pegs Full Size Card stop Designation & Date-Code area "CCM02" marking is optional Pick and place area 13 4,15 Card insertion direction RECOMMENDED PC BOARD LAYOUT (Component side) Contact foot area 0,8 x 1 Plastic outline Contact location according to Contacts security Dimensions are shown in mm Specications and dimensions subject to change

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Labelling : Designation & Date-Code area Full Size Embossed Channel Contacts security (closed position) RECOMMENDED PC BOARD LAYOUT (Component side) Contact foot area Card end travel switch terminals Card insertion direction Plastic outline Please don't apply any solder paste on these 4 pads Contact location according to ISO/IEC 7816-2 \Piracy switch \ Dimensions are shown in mm Specications and dimensions subject to change

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