Bending Bending is a procedure for forming a flat, sheet metal workpiece. It immediately follows cutting in the processing chain. The workpiece lies on a bottom tool with a v-shaped opening. A wedge-shaped tool (punch) presses the workpiece into the v-opening and thus bends it to the desired angle.

Air bending During air bending, the upper tool presses the workpiece into the bottom tool opening, however without bottoming. The workpiece rests solely on the two edges of the bottom tool during the entire bending process. The bending angle is determined by how deep the top tool plunges into the bottom tool. Air bending permits bending at various angles without a tool change. Stamping During stamping, the stamp presses the workpiece into the die with a pressure that is much greater than during air bending. Since the stamp and die have the same angle, the workpiece is "stamped out". As a forming...

Requirements and solutions Bystronic offers the most varied assortment of pressbrakes on the market. All models offer unique benefits: ■ High to very high positioning and angle precision ■ High to very high flexibility, which is especially relevant in production of individual parts, small series and complex jobs ■ Huge selection of bending tools ■ Simple machine programming and state-of-the-art CAD/CAM software ■ Machine operator support with bending aides, stop systems, and visual functions Not all products listed in this brochure are available in all countries.

Part geometries Easy Xpert Tandem Xact Smart optimal area of application Sheet thicknesses According to user statements, users process this typical range of materials on this model. The exact values can be found in the table (page 6). Process speed Expanded performance through a range of equipment, such as high-speed packet, Fast Bend+, Energy Sav

Xpert 40 + 80 Compact speed machine for small and medium-sized parts Maximum process speed via high acceleration of the upper beam and back gauge Ideal when there’s a shortage of space and capacities fluctuate: The machine can be operational or mobile in less than five minutes Process controlled reduces electric power consumption by up to 30 percent and decreases ­ wear Flexible tool selection and press capacity of up to 80 tons offer a wide range of application High ease of use through ergonomic design and individual customizable work e

Xpert Top-of the-range machine with very high position and repetition accuracy Worldwide, the most extensive database, which can be simply expanded with additional material ­ characteristics and parameters The only machine that doesn’t produce angle errors. It offers the highest repetition accuracy on the market First class bending results thanks to pressure reference technology with fully automatic, dynamic ­ crowning The wide range of equipment packages guarantee a customer-specific and flexible machine specification At the press of a single button, perfect bending results are achieved independent...

1 ydraulic dynamic crowning H 2 removable Bending line laser 3 ptical bend guiding system O 4 Tablet Control 5 ending aids B 6 aser angle measuring system L with automatic correction LAMS 7 artID (part identification) P Tonnage Bending length Open height Standard stroke

Xact Smart The fast entry into bending technology Swiss quality at attractive conditions Intuitive operation enables a fast entry into bending technology Comprehensive know-how. Benefit from Bystronic’s many years of experience with bending technology in the sheet metal processing business Lean processes. Bystronic software solutions optimally integrate the Xact Smart into your production environment Become a world class manufacturer. Experience long-term growth with a reliable business partner who offers you an extensive portfolio of services from the offer through to

1 Intuitive user interface 2 LED workspace lighting 3 5-axis back gauge 4 Hydraulic tool clamping 5 Laser safety system Tonnage Bending length Installation height Standard stroke

Xcite 80 E An electric pressbrake that works both quickly and reliably whilst also being attractively priced More parts are produced and jobs completed in shorter time, in comparison to other comparable pressbrakes. This is possible due to the modern drive system, combined with the hydraulic tool clamping system, flexible fast back gauge system, and simple machine operation The Force Dynamic Drive (FDD) system provides speed, power and constant pressure along the entire bending length, whilst also ensuring minimal deflections in both upper and lower ­ beam. Parts are therefore completed quickly...

Most important options Energy Saver Fast Bend+ Energy Saver Saves 20 percent time in angle during the bending safety systems Optical bend guiding system The worldwide fastest bending process control leads R educes machine energy ­ consumption by up the user to the perfect part T he machine creates less noise and less heat Information about: Bystar 3015 ByAutonom 3015 BySprint Fiber 3015 All machines are running. Bending line laser Enables machine and operational data evaluation Position bent parts quickly perfectly and uses a minimum

Voice control Tablet Control PartID (part identification) Perform all important func- Identifies manufactured parts tions via voice entry bending process easily on the tablet Condition Messenger Preventative functional machine testing Web-based remote monitoring of location-independent m ­ achine status queries Optical Tool Detection System Camera system to test the tool setup

Most important options Flexible back gauge systems Hydraulic bending aids Double the axis speed of stan- Hydraulic quick-clamping Optical stroke triggering M akes bending large, heavy, and long-sided parts easier dard backgauges possible upper tools shortens set-up pressbrake with a simple foot time by more than 20 percent sensitive materials such as stainless steel Tandem operation Robot interface Maximum flexibility for processing small to extra long bent Allows to connect robots from various manufacturers