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Drying Technology

Drying Technology
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Drying Technology

Product catalog summary
Core Competence in Drying
Buss-SMS-Canzler has extensive experience in drying technologies, with over 500 dryers supplied globally. They specialize in selecting appropriate drying solutions through lab and pilot tests, focusing on thermal separation for challenging products and mixtures. Their expertise includes thin film evaporation technology, derived from the legacy of Luwa, SMS, Buss, and Canzler.
Drying Technology Overview
The company offers a variety of dryers capable of multiple functions such as drying, cooling, heating, and more, operating under diverse conditions (temperatures from -20°C to 400°C and pressures from 0.01 to 30 bar). Solutions are tailored to specific drying behaviors and product characteristics.
Vertical Thin Film Dryers
These dryers are suitable for continuous processing of liquid and pumpable products, offering gentle treatment and efficient energy use. They are fully enclosed for handling hazardous substances, applicable in industries like agrochemicals and wastewater treatment.
Horizontal Thin Film Dryers
Designed for continuous operation, these dryers efficiently handle slurries, sludges, pastes, and wet powders, featuring low energy consumption and self-cleaning surfaces.
Combi-Dryer
This combines vertical and horizontal thin film dryers, minimizing product loss and allowing for varied heating media and temperature profiles, used for dyes, pigments, and salts.
ROVACTOR®
An efficient processor for filter cakes, powders, and pellets, offering continuous or batch processing with uniform product temperature and low energy consumption, suitable for chemicals, polymers, and food industries.
REACTOTHERM®
Used for thermal processing of pasty, viscous, and fouling products, offering self-cleaning surfaces and intensive mixing, applicable in polymers, pharmaceuticals, and residue treatment.
CFT – Combi Fluidization Technology
This technology efficiently processes slurries and sludges, preventing crust formation and integrating vapor cleaning, suitable for environmental protection applications.
Salt Drying
Combining different dryers efficiently processes salt mixtures, preventing crust formation and enhancing operational reliability.
Environmental Protection: Sludge Drying
Sludge drying is crucial for municipal and industrial applications, with options for pre-drying and full drying for uses like incineration and solid fuel production.
Overview of Buss-SMS-Canzler Drying Technologies
1. Buss-SMS-Canzler Drying Process:
This process is beneficial for composting, agricultural use, and soil reclamation, with an evaporation performance of 0.2 to 8 tons of water per hour. Features include single-pass operation, low energy consumption, and self-cleaning heat exchange surfaces, with over 100 installations worldwide.
2. TDI Recovery:
Toluolene-2, 4-diisocyanate (TDI) recovery is essential for polyurethane production. The Combi Fluidization Technology (CFT) dryer enables 100% TDI recovery, demonstrated in their pilot test center in Pratteln, Switzerland.
3. Drying of Terephthalic Acid:
The ROVACTOR® segmented disc dryer is designed for high mechanical strain, operational for nearly ten years without damage, addressing issues like fatigue cracks due to high process temperatures.
4. Pharmaceutical Industry - CONTIVAC:
The CONTIVAC NDP processor is designed for hygienic production, combining continuous thin film drying with a rotating spray nozzle for CIP cleaning, suitable for pharmaceutical intermediates and food industries.
5. Test Center and Services:
Buss-SMS-Canzler offers comprehensive services including process design, installation, and maintenance. Their pilot plant in Pratteln, Switzerland, allows for testing and optimization of drying processes, providing detailed test reports and project realization from concept to production.
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Catalog excerpts

Drying Technology-2

Buss-SMS-Canzler Core Competence Drying Buss-SMS-Canzler is a leading international supplier of thermal separation solutions for difficult products and mixtures. We are the world’s leading supplier of thin film evaporation technology, this is due to the long-standing experience of the three former companies Luwa, SMS, Buss and Canzler. This long experience and expertise is now incorporated into Buss-SMS-Canzler. For our customers around the world we develop and manufacture machines and plants for evaporation, processing of highly viscous materials, membrane filtration and drying. Our experience...

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Drying Technology-3

The Buss-SMS-Canzler range of dryers carries out the following process steps: drying, cooling, heating, calcining, reacting, mixing, sublimation and sterilisation. The product range covers heating temperatures of -20°C to 400°C, process pressures of 0,01 to 30 bar and residence times from seconds up to several hours. Buss-SMS-Canzler offers a program of dryers using different operating principles tailored to meet the individual process requirements when treating products with particular characteristics and specific drying behaviour. Vertical and horizontal thin film dryers with thin product layers...

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Drying Technology-4

Vertical Thin Film Dryers Thin film dryers are characterised by a mechanically agitated thin product layer. The film thickness is normally in the range of less than one up to a few millimetres. In vertical thin film dryers the wet feed is distributed over the heated wall by a distributing ring and evenly applied to it in a thin film by hinged pendulum blades. Running downward the pro- duct passes typically through an evaporation zone, then a slurry or crystallisation zone and finally a powder zone. Most of the liquid is removed in the evaporation and slurry zone while in the powder zone the surface...

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Drying Technology-5

Horizontal Thin Film Dryers Horizontal thin film dryers are continuously operated contact dryers and used for a broad range of applications under vacuum, atmospheric pressure and overpressure. They consist of a horizontal externally heated shell with end covers, the inlet and outlet nozzles for feed, vapour and final product, nozzles for the heating medium and a rotor with screwed on elements supported in external bearings. The wet product fed through the inlet nozzle is conveyed steadily by the rotor elements along the heated dryer wall in a thin film, allowing an optimum heat transfer and a...

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Drying Technology-6

Combi-Dryer The Combi-Dryer from Buss-SMS-Canzler consists of a combination of a vertical dryer and a horizontal thin film dryer. Special features of thin film contact drying technology: • Gentle treatment of heat sensitive products due to a short residence time • Fully enclosed design to treat explosive, toxic and hazardous substances • Continuous operation • Small hold-up Operating method The wet product is fed into the vertical dryer directly above the heating zone and evenly spread as thin turbulent film on the heat exchange surface by the high speed rotor. The pre-dried product falls from...

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Drying Technology-7

The ROVACTOR® is an efficient contact processor which provides a high local mixing effect for the treatment of filter cakes, powders and pellets. The ROVACTOR® consists of a cylindrical or trough shaped body and a hollow agitator shaft fitted with special paddles in form of segmental discs. Heating or cooling is provided indirectly by means of steam or a transfer fluid via the segmented rotor discs and the jacketed body. Continuous or batch processes under vacuum, atmospheric pressure or overpressure are possible. Product residence times can be adjusted in a large range. The processor can be easily...

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Drying Technology-8

The REACTOTHERM® is used for thermal processing of a wide variety of pasty, viscous, fouling and lumping products. It consists of a cylindrical, horizontal shell and a rotor with segmented discs and mixing bars. Stationary mixing hooks are attached to the inside of the shell. The close clearance between the mixing hooks, the segmented discs and the rotor results in a high mixing and kneading effect and largely self-cleaning properties of the rotor. The inside of the shell is cleaned by mixing bars avoiding the fouling of heat exchange surfaces and the formation of agglomerates. Shell, shaft and...

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Drying Technology-9

CFT – Combi Fluidization Technology The main component of the Combi Fluidization Technology is the CFT dryer. This dryer is filled with dry product, which is fluidized by the rotor. The wet product is fed into the hot fluid bed and due to the movement of the bed it is evenly distributed throughout the dry product and dried efficiently. The formation of sticky/viscous phases, the direct contact of the wet feed with the heat exchange surface and the consequential formation of crusts are avoided to a large extent. The whole process is comparable to conventional drying with external reflux system,...

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Drying Technology-10

A very common drying application is the drying of salts and salt mixtures, which occur: • in natural sources • in down gradients of chemical processes • as product from the neutralization plant of the flue gas scrubber • as residue from membrane processes for drinking water abstraction The composition of salt mixtures may lead to operational malfunctions due to the formation of crusts. In particular, if salt mixtures contain components like sodium sulphate, hard crusts may form on the heat exchange surface. At best these crusts only reduce the performance of the dryer, but if the worst comes...

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Drying Technology-11

Environmental Protection Worldwide: Sludge Drying Process Municipal sludge is increasingly applied as valuable product, as the direct agricultural use will be more restrictive in the future. Industrial sludges have to be incinerated in most cases, so that the pre-drying or full drying of sludges from municipal as well as industrial plants is a mandatory process step in many cases. The following drying degrees can be classified: Pre-drying to • 35 to 50% dry solid content prior to incineration in fluidized bed incinerators • 65 to 75% dry solid content prior to composting or incineration with...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.