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Press fitting - the reliable way

Press fitting - the reliable way
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Press fitting - the reliable way

Product catalog summary
Introduction
The document emphasizes the critical role of quality control in manually operated presses, highlighting its necessity for preventing costly recalls and ensuring customer satisfaction. It underscores the importance of monitoring both complex and simple production processes.

Advantages of Monitoring
Implementing force and force-displacement monitoring on manual presses reduces defects, enhances production output, prevents expensive recalls, and provides documented certainty demanded by customers. It also opens up new market opportunities.

Solutions Offered
The document introduces a three-solution concept for press-fit monitoring systems:
  • Basic Solution: Cost-effective for self-contained workstations, featuring the ForceMaster 9110 and load cells for simple force or force-displacement monitoring.
  • Comfort Solution: Offers flexibility with various evaluation capabilities and graphical process displays using DIGIFORCE® 9311.
  • High-End Solution: High-precision solution with extensive measurement and evaluation options using DIGIFORCE® 9307.


Applications
The solutions are applicable across various industries, including automotive, medical technology, and electrical engineering. Specific applications include press-fitting case lids, assembling gears, and crimping connectors.

Features and Benefits
Each solution offers unique features such as easy setup, automatic sensor recognition, and comprehensive data logging. The document emphasizes the ease of retrofitting existing presses with these monitoring systems to ensure 100% quality control.

Specifications and Solutions
The document outlines three service packages for retrofitting manual presses with monitoring systems:
  • Service Package 1: Installation of sensors and controller connections.
  • Service Package 2: Startup and training on sensors and controllers.
  • Service Package 3: Maintenance and calibration services.
Three monitoring solutions are compared: ForceMaster 9110, DIGIFORCE® 9311, and DIGIFORCE® 9307, each offering varying levels of precision, integration capabilities, and evaluation methods.

Procedures and Recommendations
The document provides guidance on selecting and fitting load cells and displacement transducers to manual presses. It emphasizes the importance of correct sensor alignment to avoid measurement errors and offers tips for preventing overload damage to load cells.

Calibration and Maintenance
On-site calibration services are available to minimize production downtime. The TRANS CAL 7281 device allows for precise, mobile calibrations without dismantling equipment. The document also highlights the importance of meeting ISO 9001 requirements for test equipment monitoring.

Training and Support
Burster offers user training and international support to ensure effective integration and use of their monitoring systems. They provide knowledgeable application support and optimization advice to enhance measurement equipment performance.

FAQs and Practical Tips
The document includes FAQs addressing common issues such as sensor selection, fitting options, and measurement procedures. It provides practical tips for ensuring accurate force and displacement measurements in manual press operations.

Conclusion
Burster offers comprehensive solutions for quality control in manually operated presses, combining advanced technology with expert support to meet diverse application needs.
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Catalog excerpts

Press fitting - the reliable way-1

Press fitting - the reliable way 100 % QUALITY CONTROL FOR MANUALLY OPERATED PRESSES

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Press fitting - the reliable way-2

100 % quality with manually operated presses QUALITY ASSURANCE ON MANUAL PRESSES IS NOT A LUXURY - IT’S ESSENTIAL. Price and quality pressures are constantly rising, squeezing out any room for manufacturing defects. There is an ever-increasing need to monitor not only complex operations but also simple production and assembly processes. Prevent costly product recalls! To obtain certainty for yourself and your customers, you need to be able to make reliable, quality-relevant statements about the components you manufacture. This particularly applies to monitoring press-fit operations on manual...

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Press fitting - the reliable way-3

The 3-solution concept MANY APPLICATIONS, ONE GOAL: 100% MANUAL PRESS MONITORING. Whichever option fits the current requirements profile for your business or holds promising potential for the future – our monitoring concepts are the right way to go. You will also benefit from our all-round service offer that makes setup and initial operation easy. BASIC SOLUTION Low-cost for self-contained workstations PAC K AGE L STARTE R THE IDEA LI CATI ONS PP BASIC A FO R M ANY From simple force indication to recording complex force-displacement processes, our systems solve all tasks in countless applications....

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Basic – economical, for self-contained workstations 100% CONTROL, 100% LOW-COST. The basic solution is a straightforward and simple yet effective way to control processes. We recommend this complete package when you want process control with very low overall costs. COMPONENTS IN THE BASIC SOLUTION: SIMPLE PROCESS CONTROL FOR MANY APPLICATIONS orceMaster 9110 F Measuring instrument specially developed for manual presses, for press-insertion and joint monitoring Press-fitting case lids, sealing plugs etc. L oad cells 8451/8552 Robust, easy to fit, mechanical overload protection Clearance checks...

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Press fitting - the reliable way-5

Comfort – flexible process monitoring 100% CONTROL, 100% CONVENIENT. The comfort solution is used wherever force-displacement curves need to be displayed. Enormous flexibility in measurement value acquisition, variable evaluation elements and a wide range of process dialogs render process control particularly convenient. COMPONENTS OF THE COMFORT SOLUTION: CONVENIENT PROCESS CONTROL WITH PRECISE EVALUATION IGIFORCE® 9311 D Process controller with wide performance scope Press-insertion of ball bearings L oad cells 8451/8552 Robust, easy to fit, mechanical overload protection Inserting balls to...

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Press fitting - the reliable way-6

High-end – for complex measurement processes 100% CONTROL, 100% UNIVERSAL. The high-end solution is suitable for combining a large range and variance of components with control of complex processes. A huge range of individual measurement programs and diverse interfaces make the DIGIFORCE® 9307 a solution that meets the highest requirements for measurement and integration. COMPONENTS IN THE HIGH-END SOLUTION: IGIFORCE® 9307 D Process controller with outstanding measurement accuracy COMPLEX PROCESS CONTROL FOR DEMANDING APPLICATIONS Spring testing with hysteresis monitoring Snap-fit assemblies...

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Press fitting - the reliable way-7

Global control: any press anywhere Practical – load cells and transducers MONITORING MATTERS JUST AS MUCH AS THE PRESS. FOR FORCE AND DISPLACEMENT MEASUREMENT. JUST EASY-PEASY: CONTROL ANY MANUAL PRESS WITH THE RIGHT SOLUTION PRESS LOAD CELL 8552 All sorts of businesses use manual presses. Countless manual workstations are fitted with widely different models and designs of manual presses. They are an indispensable tool in the small to moderate-scale simple production and assembly of components. They also provide a vital service in goods-inwards inspection and random sample testing of springs...

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Press fitting - the reliable way-8

Seamless monitoring for existing presses THIS COMPARISON STANDS UP TO EVERY CHALLENGE. RETROFIT PROCESS MONITORING. We would be pleased to support you fitting reliable instrumentation to your existing manually operated presses. Our service offering ranges from analyzing your requirements and selecting the right products, to installation, training and calibration so that maximum availability is permanently maintained. Benefit from our tailored service packages for our 3-solution concept Basic solution for simple force or force-displacement monitoring, fast setup, easy to operate, rapid integration...

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With certainty in good hands ON-SITE CALIBRATION SERVICE CUTS PRODUCTION DOWNTIME. KEEPING THE BIG PICTURE IN MIND. Do you need to meet ISO 9001 requirements for test equipment monitoring? With our on-site calibration service, you avoid production downtime and do not need to dismantle your machinery. After consultation the option of on-site calibration can be considered when applicable. We specialize in calibrating 1 N to 200 kN load cells. With our comprehensive service concept, not only can you find a manual press monitoring solution that is exactly tailored to your needs, you can also depend...

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FAQs HELPFUL AND USEFUL TIPS. Manual rack-and-pinion or toggle presses usually have a circular or square press ram. It is important to choose the correct sensor type for these manual presses whether purchasing the full assembly new or retrofitting sensors to an existing press. The following handy tips on mechanical requirements, installation conditions and technical measurement issues are intended to help you select the right load cell and displacement transducer and to fit them quickly and easily to your manual press. What are the most commonly used measurement procedures? Simple force monitoring...

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BECAUSE PROGRESS NEEDS VISION. burster, the specialist for measuring equipment and sensors, delivers the ideal solution that meets your requirements to a T. We offer you forward-looking products, system solutions and a comprehensive suite of services to supplement our product range. With personal commitment and an uncompromising focus on quality. Measuring technology with perspective. THE MEASUREMENT SOLUTION. gmbh & co kg Talstr. 1–5 DE-76593 Gernsbach, GERMANY Phone: +49-7224-645-0 Fax: +49-7224-645-88 Email: [email protected] www.burster.com burster praezisionsmesstechnik

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.