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Operating Manual DIGIFORCE® Model 9311

Operating Manual DIGIFORCE® Model 9311

Product catalog summary

Operation Manual Overview: This document serves as the operation manual for the DIGIFORCE® Model 9311, providing detailed instructions for safe and effective use, including specifications, procedures, and safety guidelines.

1. Safety Instructions: Emphasizes understanding symbols and precautionary statements to ensure proper handling and avoid damage or injury.

2. Introduction: Covers intended use, customer service contacts, test certificate download instructions, ambient conditions for storage and operation, personnel requirements, and warranty information.

3. Design and Operation Principles: Describes functions, power supply requirements, compatible sensors, measurement curve recording, evaluation methods, and key features like tare function and sensor test.

4. Controls and Connections: Details front and rear panel descriptions, touch controls, and various connections including PLC I/O signals, USB ports, and Ethernet interfaces.

5. Initial Setup: Provides guidance on panel-mounting, user language selection, and diagnostics for proper initial setup.

6. Configuration: Explains configuration through the "Configuration Main Menu," covering basic setup, function key definitions, PLC inputs/outputs, access permissions, and interface settings.

Specifications: Includes class of protection, transient overvoltage category, supply voltage, and notes on avoiding condensation.

Restrictions on Use: Safe use within specifications and safety regulations is emphasized, with liability disclaimers for misinterpretation of results.

Cleaning Instructions: Advises disconnecting from power before cleaning and using a damp cloth without immersion or strong agents.

Personnel Requirements: Only trained personnel familiar with safety regulations should operate the device.

Contents of Pack: Lists included items such as the DIGIFORCE® 9311, operation manual, power lead, warranty document, and test certificate.

Unpacking Instructions: Advises inspecting for damage upon receipt and reporting within 72 hours.

Warranty: 24-month warranty covering repairs except for damage from improper use.

Error Messages: Some error messages require the device to be sent for repair.

Power Supply: Operates on 100 to 240 VAC, 50 to 60 Hz, with regular inspection of the power lead for damage.

Sensors: Compatible with various sensor technologies, with automatic sensor identification available.

Measurement and Evaluation: Describes triggering measurements and evaluation methods including graphical elements like thresholds and envelopes.

Tare Function: Corrects static offsets on sensor channels, initiated manually or automatically.

Sensor Test: Regular checks ensure test reliability, with sensors evaluated against tolerance limits.

Online Switching Points: Real-time signal output at control interfaces when set levels are exceeded.

Result Visualization and Transfer: Results assessed as OK or NOK, with data retrieval via Ethernet and USB interfaces.

Configuration Tools: Offers configuration mode for setting up the measurement chain, featuring numerical and graphical test operation menus.

Controls and Connections: Describes front panel, rear of instrument, touch control, and earthing and shielding.

Connections: Details PLC I/O signals, connectors for sensors, and USB and Ethernet ports.

First-Time Use: Includes safety warnings and panel-mounting instructions.

Panel-Mounting Instructions: Provides detailed instructions for securely mounting the device.

User Language and Diagnostics: Instructions for changing language and accessing diagnostics menu.

Configuration Main Menu: Manages configuration settings such as basic setup, program selection, and curve analysis.

Basic Setup: Includes settings unrelated to specific measurement programs.

Function Key Definition: Customizes function keys displayed in measurement mode.

PLC Outputs and Inputs: Details signal assignment to PLC outputs and inputs.

Access Permissions: Defines master and user passwords, enabling password protection and specifying access levels.

Measurement Menus: Controls which measurement menus are displayed in measurement mode.

Instrument Information: Provides information about the instrument, such as serial number and software version.

LCD Settings: Instructions for adjusting the brightness of the touchscreen display.

Date and Time: Users can set the date and time through the menu.

Language Selection: Supports six languages, with user selection through the menu.

Interfaces: Explains configuration of interface parameters for USB and Ethernet connections.

USB Interface Parameters: Recognized as a virtual COM port by a PC, with necessary drivers included.

Ethernet Interface Parameters: DHCP can be enabled for automatic IP settings assignment.

Acknowledgement Function: Allows configuration of indicator lights and acoustic signals for OK/NOK parts.

Order Sheet: Allows saving and retrieving background information for measurement reports.

USB Flash Data Logging: Data logged to a USB flash drive in CSV format.

Channel Settings: Can be applied globally or specifically to each measurement program.

Diagnostics: Includes log file analysis, voltage monitoring, and service login for authorized personnel.

PROFIBUS Settings: Available if equipped with the PROFIBUS option, includes settings for firmware version and station address.

PROFINET Settings (Option): Available if installed with option Vxxx3, includes network settings.

EtherNet/IP Settings (Option): Available if installed with option Vxxx4, includes network settings.

Program Selection: Users can select and name measurement programs.

Program Setup Menu: Allows editing of settings related to measurement programs.

Channel Settings: Can be applied globally or specifically to each program.

Potentiometric Sensors: Settings include excitation voltage, filter settings, and unit selection.

TEDS Sensors: Automatically configure channel settings by reading TEDS data.

Specifications and Procedures for Sensor Configuration: Detailed procedures for configuring various sensor types.

Calibration Procedures: Includes lower and upper calibration value measurement for 2-point scaling.

Configuration Steps: Steps for accessing configuration menus and setting up sensors.

Measurement Mode: Parameters for signal sampling, curve recording, and start/stop conditions.

Timeout Function: Always active, requiring a suitable time value even in "External" stop mode.

Configuring Evaluation: Activation and configuration of graphical evaluation elements.

Window Configuration: Up to three "Windows" can be set in a measurement program.

Trapezoid Configuration: Allows passage in one direction only, with results output as OK/NOK.

Threshold Configuration: Monitors the point where the measurement curve passes through a defined X or Y value.

Envelope Generation: Acts as a boundary for acceptable measurements.

Tolerance Band: Allows for fluctuations within a hysteresis region without resulting in an NOK evaluation.

Online Switching Points: Configurable for real-time signaling if a limit is exceeded.

Graphical Test Operation: Execution of measurements and configuration of graphical evaluation elements.

Graphical Test Operation Overview: Instructions on configuring and using graphical evaluation elements.

AutoSet Function: Automatically positions "Window" graphical evaluation elements on a measurement curve.

Configuring Windows: Can be enabled, moved, and resized directly on the measurement curve graph.

Configuring Trapezoids: Configured similarly to windows, with adjustable size and position.

Configuring Thresholds: Vertical or horizontal lines used for evaluation.

Generating Envelopes: Generated using multiple measurement curves stored in the curve memory.

Key Recommendations: Use AutoSize for initial fitting, adjust limits directly on the touchscreen, and ensure correct curve segment assignment.

Graphical Test Operation – Cursor: Allows users to select and read measurement-value pairs using the cursor.

Graphical Test Operation – Reference Curve: Users can save the current measurement curve as a reference curve.

Graphical Test Operation – Displaying a Curve Array: Displays the 10 most recent measurement curves.

Numerical Test Operation: Allows users to retrieve live sensor values and PLC control signal statuses.

Numerical Test Operation – PLC Signals: Users can view and set/reset PLC input and output states.

Sensor Test: Compares live measurements with stored reference values.

User-defined Values: Can display and output a range of measurement results.

Configuration and Setup Procedures: Steps for activating values and enabling USB flash data logging.

Program Management: Includes copying and deleting programs.

Curve Analysis: View recent measurement curves individually or as arrays.

Measurement Results Display: Displays curves and results data in measurement mode.

Graphical Test Operation: Procedure for displaying and analyzing live measurement curves.

M2 General Curve Data: Display of coordinate pairs from the "General curve data" results dataset.

M3 Total Result: Displays a global Pass/Fail result.

M4 Entry/Exit: Displays entry and exit coordinates for the active graphical evaluation element.

M5 User Defined Values: Up to 20 separate measurement values and results can be displayed.

M6 Statistics: Shows the percentage of failed parts and contribution of each evaluation element to NOK results.

M7 Order Sheet: Used for transferring administrative or component-specific information for data-logging purposes.

Signal Timing Diagrams: Procedures for changing measurement programs, starting measurements, and data logging.

Measurement Program Selection: Instructions for changing measurement programs with and without program acknowledgment.

Measurement Start and Data Logging: Methods for starting measurements and logging data.

External Tare: Procedures for external tare with and without warnings.

Online Signals: "Window" evaluation element can enable an "OUT_NOK_ONL" online signal if a criterion is infringed.

Overview: Provides detailed technical information and operational procedures for the DIGIFORCE® 9311.

Specifications: Designed to monitor force and displacement during press-fit operations.

Procedures: Outlines the operational cycle, including standby checks, measurement initiation, and signal evaluation.

Safety and Warnings: Online switching signals are not substitutes for safety devices.

Signal Configuration: Details configuration of switching signals for X and Y channels.

Acknowledgement Function: Includes an acknowledgement function for OK/NOK evaluations.

Statistics and Sensor Tests: Users can reset part and NOK counters and perform sensor tests.

Customer Services: Offers on-site support, product training, and calibration services.

Technical Data and Accessories: Refers users to the data sheet for detailed technical specifications and available accessories.

Disposal Instructions: Outlines proper disposal methods for batteries and the instrument.

Catalog excerpts

Operating Manual DIGIFORCE® Model 9311-1

OPERATION MANUALDIGIFORCE® Model 9311 © 2018 burster praezisionsmesstechnik gmbh & co kg All rights reserved praezisionsmesstechnik gmbh & co kg Talstr. 1 - 5 P.O. Box 1432 Germany Germany Tel.: +49-7224-645-0 Fax: +49-7224-645-88 Email: [email protected] www.burster.com

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Operating Manual DIGIFORCE® Model 9311-2

Warranty disclaimer All information in the present documentation was prepared and compiled with great care and reproduced in accordance with effective control measures. This documentation may contain errors, and the information it contains and the corresponding technical data are subject to change without notice. Reproduction of any part of this documentation or its processing or revision using electronic systems is prohibited without the manufacturer's prior written approval. Components, devices and measurement sensors made by burster praezisionsmesstechnik (hereinafter referred to as the "product")...

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Operating Manual DIGIFORCE® Model 9311-3

The measurement solution. EU-Konformitatserklarung (nach en iso/iec 17050-1:2010) Name des Ausstellers: Issuer’s name: Anschrift des Ausstellers: Issuer’s address: burster prazisionsmesstechnik gmbh & co kg Talstr. 1-5 DIGIFORCE®X/Y-Monitoring, Einpress-, Fijge-, Niet- und Verstemmuberwachung DIGIFORCE® X/Y-Monitoring, press-fit Joining, rivet and caulking monitoring Model number /type: Diese Erklarung beinhaltet obengenannte Produkte mit alien Optionen This declaration covers all options of the above product(s) Das oben beschriebene Produkt ist konform mit den Anforderungen derfolgenden Dokumente:...

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Operating Manual DIGIFORCE® Model 9311-5

4.6.3.2 Connector B: connecting strain gage sensors without sense leads, fitted with 4.6.3.4 Connector B: connecting strain gage sensors with sense leads, fitted with

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Operating Manual DIGIFORCE® Model 9311-9

The following symbols on the DIGIFORCE 9311 and in this operation manual warn of hazards. Symbols used in the instruction manual 1.1.1 Signal words The following signal words are used in the operation manual according to the specified hazard classification. DANGER High degree of risk: indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING Moderate degree of risk: indicates a hazardous situation which, if not avoided, may result in death or serious injury. CAUTION Low degree of risk: indicates a hazardous situation which, if not avoided, could result...

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Operating Manual DIGIFORCE® Model 9311-11

IMPORTANT: Read the operation manual carefully before using the equipment, and keep for future reference. The DIGIFORCE 9311 is an instrument that is designed to monitor repetitive production processes. Its core function is to record and analyse process signals representing physical variables between which there is a defined relationship, for instance recording a curve of force, pressure or torque plotted against displacement, angle or time. Graphical evaluation elements such as windows, trapezoids, thresholds or envelopes are used to analyse the resultant curve. The analysis result is classified...

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Operating Manual DIGIFORCE® Model 9311-12

2.4 Ambient conditions2.4.1 Storage conditions The following requirements must be met when storing the DIGIFORCE 9311: • Store at temperatures between 0 °C and +60 °C • The unit must be packed in clean packaging The following requirements must be met when operating the DIGIFORCE 9311: • Always operate indoors • Maximum height above sea level 2000 m • Operate at temperatures between +5 °C and +40 °C, ideally +23 °C • Humidity: 80% up to +31 °C, decreasing linearly above that temperature to 50% at Tmax, no condensation • Transient overvoltage category: CAT II • Potential with respect to ground:...

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Operating Manual DIGIFORCE® Model 9311-13

DANGER Electrical shock hazard Disconnect the DIGIFORCE® 9311 from the power plug before cleaning. Disconnect the DIGIFORCE 9311 from the power plug and use a slightly damp cloth for cleaning the unit. Do not immerse the DIGIFORCE 9311 in water or hold it under running water. Do not use strong cleaning agents as these may damage the instrument. Use a slightly damp cloth to clean the instrument. Personnel must be familiar with the relevant regulations. They must follow these regulations. Only trained personnel who are familiar with the applicable safety regulations are permitted to operate the...

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Operating Manual DIGIFORCE® Model 9311-14

DANGER Electrical shock hazard Never switch on the instrument if it shows signs of damage incurred in transit. Only ever use the instrument under the conditions specified in this operation manual. Inspect the instrument for damage. If you suspect that the unit has been damaged during shipping, notify the delivery company within 72 hours. ® The DIGIFORCE 9311 should be shipped only in its original packaging or in packaging capable of providing an equivalent degree of protection. burster praezisionsmesstechnik gmbh & co kg provides a manufacturer's warranty for a period of 24 months after delivery....

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Operating Manual DIGIFORCE® Model 9311-15

2.10 Error messages when the unit is powered up ® During boot-up, the DIGIFORCE 9311 may display certain error messages. The following errors mean that the DIGIFORCE® 9311 must be sent in for checking and possibly repair: For further information, please refer to section 2.2 "Customer Service" on page 11.

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Operating Manual DIGIFORCE® Model 9311-16

3 Principles of design and operation ® Please refer to the DIGIFORCE 9311 data sheet for full details of dimensions, weight, degree of protection etc. The DIGIFORCE® 9311 monitors processes in which precisely defined functional relationships need to be demonstrated between two measured quantities. These measured quantities are recorded synchronously during the manufacturing process or subsequent functional testing to produce a measurement curve, which is then assessed using graphical evaluation elements. After evaluating the measurements, the instrument displays the measurement curve and computed...

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Operating Manual DIGIFORCE® Model 9311-17

3.3 Power supply The instrument can be operated with a voltage of 100 to 240 VAC (±10 %) / 50 to 60 Hz (±10 %) / typical 15 VA. DANGER Electrical shock hazard Inspect the power lead for damage before use. Do not connect the power lead if there are signs of damage. To help identify damage to the power lead in good time, test it regularly in accordance with national accident prevention regulations. The DIGIFORCE 9311 can process signals from a huge range of sensor technologies. Note: The "Channel settings" menu (M21) is where the physical connectors, and hence the particular sensors, are assigned...

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