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burster Measurement Solutions GmbH
Operating Manual DIGIFORCE® model 9307

Operating Manual DIGIFORCE® model 9307

Product catalog summary

Warranty Disclaimer: The DIGIFORCE® 9307 warranty covers material and production defects from delivery but excludes damages from improper use or consequential damages.

Introduction: The manual details the intended use, customer service contacts, test certificate downloads, storage and operation conditions, unpacking, and warranty information.

Design and Operation Principles: The DIGIFORCE® 9307 supports multiple measurement programs, automatic sensor identification, and various sensors, with methods for recording and evaluating measurement curves.

Controls and Connections: Describes front and rear panel controls, grounding, shielding, and connection options for sensors and interfaces like PLC, RS232, USB, Ethernet, and PROFIBUS.

First-Time Use: Provides instructions for panel-mounting, installation, and setting the user language.

Instrument Configuration: Details setup menus, function key assignments, password protection, interface settings, and program selection.

Key Features: Supports multiple sensor types, extensive configuration options, and robust data transfer capabilities through various interfaces.

Storage and Operating Conditions: Store in clean, dry packaging at 0°C to +60°C. Operate indoors at altitudes up to 2000 meters, temperatures +5°C to +40°C, ideally at +23°C, with specific humidity conditions.

Usage Restrictions and Safety: Not a substitute for safety equipment; use within specifications. Clean with a damp cloth, avoiding immersion in water or strong agents.

Personnel and Training: Only trained personnel should operate the device. Training is available from the manufacturer.

Package Contents: Includes the DIGIFORCE® 9307, operating manual with software DVD, power lead, and connectors.

Unpacking and Warranty: Inspect for damage upon receipt. A 24-month warranty covers repairs, excluding improper use. Modifications void the warranty.

Error Messages: Specific messages indicate the need for service; contact the service department for assistance.

Design and Operation: Monitors processes by evaluating measurement curves using graphical and mathematical techniques, supporting up to two synchronous processes.

Versions and Power Supply: Supports 32 or 128 measurement programs, operating on 90 to 264 VAC.

Sensors and Sampling: Supports various sensor technologies with automatic identification and different sampling methods for accuracy.

Measurement Curve Recording: Triggered by external signals or internal conditions, with evaluation determining "OK" or "NOK" results.

Overview: Focuses on measurement and evaluation capabilities in industrial applications, particularly in joining processes using pneumatic or hydraulic presses.

Reference Points: Includes Final Force, Reference Line, and Trigger references for measurement evaluation.

Evaluation Methods: Configurable elements for OK/NOK classification, including windows, thresholds, trapezoids, and envelopes.

Additional Features: Tare function, sensor test, online switching points, visualization, and data transfer capabilities.

Setup Tools: Numerical and graphical setup modes for configuring measurement chains and evaluation elements.

Controls and Connections: Front panel includes screen, number keys, function keys, and USB port; rear view features power connection and switch.

Specifications and Connectors: Outlines connectors and interfaces, including PROFIBUS, Ethernet, and various sensor types.

Grounding and Shielding: Requires grounding via PE conductor, adhering to IEC60204/EN60204 standards.

PLC Inputs and Outputs: Detailed pinout for PLC inputs and outputs, with fixed and configurable assignments.

Connector Guidance: Provides detailed connection guidance for various connectors and sensor types.

Interfaces: Includes RS232 and USB for configuration and data retrieval, with Ethernet for full configuration.

Ethernet Interface Configuration: Allows full configuration and data retrieval, with parameters set in "General settings" menu.

PROFIBUS Interface: Includes pin configuration and protocol specifications.

Initial Use and Safety: Ensure undamaged condition before use, follow manual conditions to avoid hazards.

Instrument Configuration: Switch between measurement and configuration modes using function keys.

Setup Menus: Includes minimal, main, and basic setup menus with various configuration options.

Interface Settings: Configurations for RS232, USB, and Ethernet interfaces.

PLC Output Assignment: Customizable signals for PLC outputs with factory settings.

Additional Features: Screen brightness adjustment, language selection, and acknowledgement function for measurement results.

Acknowledgement Function: Drives external indicator lamps and alarms, requiring operator confirmation for NOK/OK parts.

Order Sheet: Stores measurement-related information like worker name, shift details, and part numbers.

PROFIBUS, PROFINET, EtherNet/IP, and EtherCAT Settings: Specific parameters for each interface, with documentation in separate manuals.

Channel Settings: Assign physical connections to measurement channels, configure sensors with burster TEDS.

Strain Gage Sensors: Connect to terminals A, B, and D, with parameters for excitation voltage and sensitivity.

Potentiometric Sensors: Connect to interfaces A, B, and D, with configuration for excitation voltage and measurement units.

Standard Signal Sensors: Connect to interfaces A, B, and D, with input range and transmitter supply configurations.

Piezoelectric Sensors: Connect to optional terminal F, with input range and filter settings.

Incremental Sensors: Connect to terminals C and D, with configuration for reference mark and counting direction.

General Procedures: Access "Channel settings" via configuration button, use "Read TEDS" for sensor specifications.

Specifications: Details for connecting sensors with SSI and EnDat interfaces, including grating period and resolution.

Procedures: Connecting SSI and EnDat sensors with specific parameters and scaling examples.

Norms and Recommendations: Default upper scale value and importance of correct channel parameter settings.

Examples: Sensor setup examples with specific settings.

Critical Information: Key parameters for data transmission and sensor communication.

Specifications: Maximum clock frequency and measurement units, with resistance measurement options.

Torque Sensors: Connect using standard or combined terminals, configure independently for X and Y axes.

Measurement Mode: Set signal-sampling parameters and configure X-reference for measurement curve.

Measurement Curve Reference: Various X-references available for curve evaluation.

Curve Recording: Record forward or complete curve segments, with graphical view marking.

Start/Stop Mode: Set parameters using external control signals or sensor signals.

Bend-up Factor: Compensates for system elasticity, calculated from measurement curve gradient.

Configuring Evaluation: Configure evaluation elements numerically or graphically, with data capture options.

Configuration of Evaluation Windows: Configure up to 10 evaluation windows with specific coordinates and settings.

Advanced Window Results: Detect bends, maxima, minima, mean values, gradients, and areas.

Recording Two Curves: Simultaneous recording of two curves for additional results.

Trapezoid Windows: Define position and size, with entry and exit sides for evaluation.

Menu Parameters for Trapezoid Window: Enable/disable window, set position coordinates, and define evaluation settings.

Threshold Configuration: Configure up to four thresholds with specific settings.

Advanced Results for Threshold Type Y: Retrieve additional data for type Y thresholds.

Recording Two Curves: Provide results for both curves at identical X-positions.

Specifications and Procedures: Focus on curve evaluation and mathematical functions.

Mathematical Functions: Supports up to 10 functions per program, with basic arithmetic operations.

Rotary Switch Evaluation: Configure evaluations for periodic curves with alternating minima and maxima.

Tolerance Bands: Create hysteresis around limit values for curve fluctuations.

Online Switching Points: Monitor evaluation criteria during measurements, with specific signals for infringements.

Warnings and Recommendations: Emphasize need for additional safety devices and protective measures.

Overview: Instructions on operating the DIGIFORCE® 9307 in Numerical and Graphical test operation modes.

Numerical Test Operation: View live sensor values and PLC signal states, with key functions like taring and sensor tests.

Graphical Test Operation: Perform measurements and define evaluation elements directly on curve diagrams.

Key Functions and Procedures: Switching modes, function keys, shunt calibration, zoom configuration, and evaluation element configuration.

Conclusion: Comprehensive guidance on utilizing the DIGIFORCE® 9307 for precise measurement and evaluation tasks.

Graphical Test Operation – Configuring Thresholds: Configure thresholds directly on measurement curve diagrams.

Graphical Test Operation – Configuring Envelopes: Generate envelopes using stored measurement curves.

Graphical Test Operation – Cursor: Select individual measurement pairs and read X/Y values.

Graphical Test Operation – Reference Curve: Save live measurement curve as a reference for comparison.

Graphical Test Operation – Displaying a Curve Array: Display last 10 measurements as a curve array for trend identification.

Graphical Test Operation – Marks: Display individual measurement value pairs on a curve.

Complex Test Operation: Record and configure evaluation elements across multiple programs.

Sensor Test: Compare live measurements with stored reference values.

User Defined Values: Display various measurement values activated in the setup menu.

Specifications and Procedures: Instructions for using the DIGIFORCE® 9307, including activating values and managing measurement programs.

Measurement Program Management: Copy or delete programs, with confirmation to avoid data loss.

Measurement Results Display: Display results in graphs and numerical data, with dual-curve recording support.

Graphical Representation: Plot measurement curves on X/Y graphs, with reference curve options.

Evaluation and Status Indicators: Interpret OK/NOK evaluations and navigate info pages.

Additional Features: Automated data logging and PC-based software integration.

Info Pages Overview: Displays results, entry/exit coordinates, user-defined values, statistics, and order sheet information.

Curve Analysis: View recent measurement curves and numeric data.

Signal Timing Diagrams: Describes program selection and measurement control using PLC signals.

Measurement and Evaluation Process: Set signals during measurement phase to indicate process status.

External Tare Process: Conduct tare process with or without warning for strain gage channels.

Online Signals and Switching: Monitor evaluation criteria during measurements with specific signals.

Acknowledgement Function: Visual and acoustic signaling of OK/NOK evaluations.

Statistics Reset and Sensor Test: Reset statistics and conduct sensor tests with control signals.

Reference Travel for Incremental Sensors: Determine absolute position of sensors with reference travel function.

Customer Services and Technical Data: Burster offers support, training, and calibration services.

Disposal Instructions: Dispose of batteries and instruments according to regulations.

Catalog excerpts

Operating Manual DIGIFORCE® model 9307-1

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Operating Manual DIGIFORCE® model 9307-2

Warranty disclaimer All information in the present documentation was prepared and compiled with great care and reproduced in accordance with effective control measures. This documentation may contain errors, and the information it contains and the corresponding technical data are subject to change without notice. Reproduction of any part of this documentation or its processing or revision using electronic systems is prohibited without the manufacturer's prior written approval. Components, devices and measurement sensors made by burster praezisionsmesstechnik (hereinafter referred to as the "product")...

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Operating Manual DIGIFORCE® model 9307-3

The measurement solution. EU-Konformitatserklarung (nach en iso/iec 17050-1:2010) EU-Declaration of conformity (in accordance with EN ISO/IEC 17050-1:2010) Issuer's name: burster prazisionsmesstechnik gmbh & co kg Anschrift des Ausstellers: Issuer’s address: Gegenstand der Erklarung: Object of the declaration: Universeller Prozess-Cortroller DIGIFORCE® Universal Process-Controller DIGIFORCE® Modellnummer(n) (Typ): Model number /type: Diese Erklarung beinhaltet obengenannte Produkte mit alien Optioner This declaration covers all options of the above product(s) Das oben beschriebene Produkt ist...

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Operating Manual DIGIFORCE® model 9307-5

4.4.3.1 Connector A, B: Connection guidance for strain gage sensors 4.4.3.2 Connector A, B: Connection guidance for strain gage without 4.4.3.3 Connector A, B: Connection guidance for strain gage sensors 4.4.3.4 Connector A, B: Connection guidance for strain gage sensors 4.4.3.5 Connector A, B: Connection guidance for potentiometric 4.4.3.6 Connector A, B: Connection guidance for potentiometric

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Operating Manual DIGIFORCE® model 9307-6

DIGIFORCE® 9307 4.4.3.7 Connector A, B: Connection guidance for normalized-signal 4.4.3.8 Connector A, B: Connection guidance for normalized-signal 4.4.4.1 Connector C: Connection guidance for incremental sensors ...49 4.4.5 Connector D: Incremental sensors, strain gage, potentiometer and 4.4.5.1 Connector D: Connection guidance for torque sensors that have 4.4.5.2 Connector D: Connection guidance for strain-gage torque

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Operating Manual DIGIFORCE® model 9307-7

6.6.1 Scaling of analog sensors (strain gage, potentiometer and standard

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Operating Manual DIGIFORCE® model 9307-8

6.8.1.3 Additional results when recording two curves Y1(x) and Y2(x)123 6.8.2.2 Additional results when recording two curves Y1(x) and Y2(x)130 6.8.3.3 Additional results when recording two curves Y1(x) and Y2(x)137

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Operating Manual DIGIFORCE® model 9307-9

6.12.1 Parameters in „Sensor test" for channel X, Y1 und Y2 menu (menu 36)170 9.1.1 Changing the measurement program without program acknowledgement198 9.1.2 Changing the measurement program with program acknowledgement199

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Operating Manual DIGIFORCE® model 9307-10

9.4.2.1 Switching signals for channel “X“ with ABSOLUTE reference205 9.4.2.2 Switching signals for channel “X“ with TRIGGER reference ..206

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Operating Manual DIGIFORCE® model 9307-11

DIGIFORCE® 93071 For your safety ® The following symbols on the DIGIFORCE 9307 and in this operating manual warn of hazards. 1.1 Symbols used in this manual The following signal words are used in the operating manual according to the specified hazard classification. DANGER High degree of risk: indicates a hazardous situation which, if not avoided, will result in death or serious injury. Moderate degree of risk: indicates a hazardous situation which, if not avoided, may result in death or serious injury. Low degree of risk: indicates a hazardous situation which, if not avoided, could result in...

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Operating Manual DIGIFORCE® model 9307-12

DIGIFORCE® 93071.2 Symbols and precautionary statements on the DIGIFORCE® 9307 Symbol

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Operating Manual DIGIFORCE® model 9307-13

IMPORTANT: Read the operating manual carefully before using the equipment, and keep for future reference. The DIGIFORCE 9307 is an instrument for monitoring repetitive production processes. Its core function is to record and analyze signals from processes in which physical variables, such as force, pressure or torque, vary as a function of displacement, angle or time according to a defined curve. The resultant measurement curve is analyzed using graphical evaluation elements such as windows, envelopes and thresholds. The result of the analysis is classified as "OK" or "NOT OK" (NOK) and can be...

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Operating Manual DIGIFORCE® model 9307-14

DIGIFORCE® 93072.4 Ambient conditions2.4.1 Storage conditions The following requirements must be met when storing the DIGIFORCE 9307: • The DIGIFORCE 9307 must be packed in clean packaging • Store at temperatures between 0° C and +60° C The following requirements must be met when operating the DIGIFORCE 9307: • Always operate indoors • Maximum height: above sea level 2000 m • Operate at temperatures between: +5 °C ... +40 °C, ideally +23 °C • Humidity: 80% up to +31 °C, decreasing flinearly above that temperature to 50% at Tmax, no condensation • Transient overvoltage category: CAT II • Potential...

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Operating Manual DIGIFORCE® model 9307-15

DANGER Electrical shock hazard Disconnect the DIGIFORCE® 9307 from the power plug before cleaning. Disconnect the DIGIFORCE 9307 from the power plug and use a slightly damp cloth for cleaning the unit. Do not immerse the DIGIFORCE 9307 in water or hold it under running water. Do not use strong cleaning agents as these may damage the DIGIFORCE® 9307. Use a slightly damp cloth to clean the DIGIFORCE® 9307. Personnel must be familiar with the relevant regulations. They must follow these regulations. Only trained personnel who are familiar with the applicable safety regulations are permitted to operate...

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Operating Manual DIGIFORCE® model 9307-16

DANGER Electrical shock hazard ® Never switch on the DIGIFORCE 9307 if it shows signs of damage incurred in ® transit. Only ever use the DIGIFORCE 9307 under the conditions specified in this operating manual. ® Inspect the DIGIFORCE 9307 for damage. If you suspect that the unit has been damaged during shipping, notify the delivery company within 72 hours. ® The DIGIFORCE 9307 should be shipped only in its original packaging or in packaging capable of providing an equivalent degree of protection. burster praezisionsmesstechnik gmbh & co kg provides a manufacturer's warranty for a period of 24...

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