Data Sheet Typ 9307

Data Sheet Typ 9307

Data Sheet Typ 9307

Product catalog summary
Overview
The DIGIFORCE® 9307 is a universal process controller designed for monitoring operations such as press-fit, joining, torque, and process curves, as well as spring and switch testing. It features resistance measurement, signal testing, and leak detection capabilities.
Key Features
  • Comprehensive process monitoring with evaluation elements like windows, thresholds, trapeziums, envelopes, and mathematical operations.
  • High measurement accuracy of 0.05% at a 10 KHz sampling rate.
  • Flexible integration with various Fieldbus interfaces and simultaneous monitoring of two synchronous processes.
  • Ultra-fast evaluation and data transfer for dynamic measurements.
  • Standard interfaces include Ethernet, USB, and RS232.
  • Capability to handle up to 128 measurement programs for diverse parts.
  • Automatic sensor recognition and intelligent signal sampling.
  • DigiControl PC software for powerful data-logging functions.
Application
The DIGIFORCE® 9307 is used in processes requiring precise functional relationships between measured quantities. It records these quantities synchronously during manufacturing or testing, producing a measurement curve assessed using graphical and mathematical techniques. The system delivers rapid evaluation results, typically within 15 ms.
Evaluation Elements
  • Window Evaluation: Tests if a curve passes through defined entry and exit sides.
  • Trapezium Evaluation: Offers type-X and type-Y trapeziums to test curve passage through defined sides.
  • Threshold Evaluation: Monitors where a curve passes through a defined X or Y value.
  • Envelope Evaluation: Generates up to two envelopes from measurement curves.
  • Rotary Switch Evaluation: Tests rotary switches for force maxima/minima and angular distance.
  • Mathematical Operations: Combines specific curve variables using basic operators.
Process Integration
The DIGIFORCE® 9307 integrates into various process environments with numerous I/Os and flexible sampling/recording options. It supports real-time limit monitoring and can handle two synchronous processes.
Data Visualization and Management
The system provides comprehensive process data visualization during measurement and production modes. It supports various process windows and allows for sensor configuration and adjustment. A data-log wizard facilitates the selection and display of stored measurement logs.
Fieldbus Interface
An independent communication processor provides Fieldbus interfaces via PROFIBUS, PROFINET, EtherCAT, or EtherNet/IP, enabling cyclical real-time process data control and retrieval.
Specifications
The device features a sampling rate of 10 kHz, 16-bit digitalization, and supports a variety of signal types including strain gauge, potentiometer, and piezoelectric sensors. It operates within a temperature range of +5°C to +40°C and is housed in a combined desktop/panel-mounted enclosure.
Measurement Programs
Each program includes full sensor configuration and evaluation procedures. The device can store up to 400 measurement pairs/triplets, sufficient for detailed curve analysis. The internal memory can save up to 10 measurement curves per program, with additional storage for 50 curves in a ring buffer.
Software and Interfaces
The DigiControl software offers both BASIC and PLUS versions, providing features such as device configuration, data backup, and high-speed data logging. Communication interfaces include USB, RS232, and Ethernet, with optional Fieldbus interfaces like PROFIBUS and EtherCAT.
Sensor Compatibility
The device supports burster TEDS for automatic sensor identification and configuration. Channels A and B accommodate strain gauge and potentiometer signals, while additional channels support incremental sensors and piezoelectric measurements.
Fieldbus and Communication
The device includes I/O interfaces and supports various Fieldbus options for real-time data communication. It also features a USB slave port and RS232 for device parameterization and data logging.
Accessories and Options
Available accessories include various connecting cables and plugs, as well as options for piezo interfaces and combined analog/incremental channels. Warranty extensions are also available.
See more

Catalog excerpts

Data Sheet Typ 9307-1

Delivery: ex stock/2 weeks | Warranty: 24 months/option 36 months For monitoring press-fit and joining operations, torque and process curves, plus spring and switch testing, including resistance measurement, signal testing and leak detection DIGIFORCE® EtherNet/IP^ EtherCATe^" Application The DIGIFORCE® 9307 monitors processes in which precisely defined functional relationships between two or more measured quantities need to be demonstrated. These measured quantities are recorded synchronously during the manufacturing process or subsequent functional testing to produce a measurement curve, which is then assessed using graphical and mathematical evaluation techniques. After internal evaluation, the measurement curve and computed evaluation results are visualized on the color display and are also output at the external control interfaces. The processes in the controller are optimized by a powerful real-time operating system to achieve an extremely fast evaluation cycle: it typically takes just 15 ms to deliver the global OK or NOK evaluation result, which can then be analyzed by the higher-level controller. In addition to the traditional evaluation windows with defined entry and exit sides, the DIGIFORCE® 9307 also offers thresholds, trapeziums of type X or Y and envelopes as graphical evaluation elements. Individual evaluation results from the graphical tools can then be combined by mathematical operations to provide even more analysis flexibility for a huge range of signal curves. DIGIFORCE® has a wide range of process control applications, including monitoring processes such as joining, riveting or caulking, or checking torque curves, for instance for hinges or high-quality rotary controls. Even complex signal/time curves (e.g. pressure curves, leaks etc.) can be monitored using the large choice of evaluation techniques. Simultaneous recording of up to two Y variables (Y1 and Y2) with respect to a common X variable allows many applications to ■ Comprehensive process monitoring delivered by innovative evaluation elements window, thresholds, trapeziums, envelopes and mathematical operations ■ High measurement accuracy 0.05 % possible at 10 KHz sampling rate ■ Flexible process integration thanks to a range of Fieldbus interfaces ■ Simultaneous monitoring of two synchronous processes ■ Ultra-fast evaluation and data transfer for dynamic measurements ■ Up to 128 measurement programs for a large variety of parts ■ Transfer of process, component and worker data ■ Intelligent signal sampling using a combination of At, AX, AY ■ Automatic sensor recognition from burster TEDS ■ DigiControl PC software with powerful data-logging function for process data use one DIGIFORCE® controller to monitor two synchronous processes. Alternatively, this feature can be used to evaluate an application with three process variables, for instance the force/ displacement curve and associated current consumption of a lifting electromagnet. While DIGIFORCE® is used in many automated production areas, it is equally at home in the manual workstation, for instance to monitor force/displacement when using hand presses for assembly or for random spot-checking in goods inwards. Technical changes reserved. All data sheets at www.burster.com burster praezisionsmesstechnik gmbh & co kg Germany www.bursler.com Talstr. 1-5 Gernsbach 76593 Phone +49-7224-6450 [email protected]

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Data Sheet Typ 9307-2

Sensor excitation: Strain gauge, Poti, Transmitter 32 Bit pP Embedded Real-time operating system Ultra-fast measurement recording and evaluation SPS E/A 23 input 31 output (configurable) PROFIBUS DP, DP-V1 PROFINET, EtherNet/IP, EtherCAT Measurement data memory Numerical keyboard 5,7“ LCD color graphic Front panel set up and services interface 230 VAC supply Measurement data acquisition With an active measurement, which can be triggered by different events, the synchronously measured quantities X,Y1 and optionally Y2 are saved in the measurement data memory. Real-time signals can indicate whether...

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Data Sheet Typ 9307-3

Trapezium evaluation element Mathematical operation The DIGIFORCE® 9307 offers two different types of trapezium: the type-X trapezium window with fixed XMIN, XMAX limits and type-Y trapezium with fixed YMIN, YMAX limits. The trapezium evaluation element tests whether the curve has passed through the defined entry and exit sides; only one entry side can be configured for this element. The entry/exit values are calculated. Threshold evaluation element Specific measurement curve variables and results from the graphical evaluation elements can be combined using basic mathematical operators (+, -,...

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Data Sheet Typ 9307-4

Process data The DIGIFORCE® 9307 visualizes a comprehensive set of process data during measurement mode and automatic production mode. All relevant process data can be transferred to the controller or PC environment immediately after a measurement. The user can switch between the following process windows: ► M1-1/2 Graph of Y1(X) or Y2(X) measurement curve Shared display of Y1/2(X) curves General display of Y1(X) or Y2(X) curves Full-screen PASS/FAIL or smiley Entry/exit data for evaluation elements List of user-specific process values (up to 24 values) Statistics on all graphical evaluation...

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Data Sheet Typ 9307-5

Fieldbus interface An independent communication processor provides the Fieldbus interface via PROFIBUS, PROFINET, EtherCAT or EtherNet/IP. Cyclical realtime process data ► Process control ► Retrieval of specific measurement results ► Live values of the active sensors Non cyclical parameter/ADMIN/result data ► Transfer of component/worker/job data for logging ► Complete device configuration ► Retrieval of large amounts of process and curve data 32/128 measurement programs The DIGIFORCE® 9307 comes with the capability to manage up to 32 measurement programs, which can be rapidly selected via I/O,...

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Data Sheet Typ 9307-6

Sampling rate: Signal sampling: Measurement curves: Evaluation time: Measurement programs: 32 (5,000 value pairs)* / 128 (400 value pairs) Power supply: 90 ... 264 VAC / 47 ... 63 Hz / typically 30 VA Delay in real-time limit signals S1 ... S4: < 10 ms Operating temperature range: + 5 ... + 23 ... + 40°C Protection class: IP30 / IP65 panel-mounted Keypad: numerical, configurable function keys * Factory-installed device firmware. Firmware can be changed via PC software DigiControl. Compatible Sensors Flexible assignment of physical channels A graphs (X/Y1/2 coordinates) Communication Interfaces...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.