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Battery Measuring Technology for Automation

Battery Measuring Technology for Automation
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Battery Measuring Technology for Automation

Product catalog summary
Introduction
The document discusses advanced battery measuring technology developed by burster, highlighting its significance in industrial automation for sectors such as e-mobility, energy storage, and power tools. This technology is crucial for ensuring reliable recording, evaluation, and analysis of electrical parameters, which are essential for maintaining quality and safety standards.
High Performance Testing
burster's technology facilitates testing of individual cells, battery modules, and systems by measuring voltage, frequency, internal resistance, temperature, and capacity. It also provides diagnostics for charging condition, ageing, and integrity, along with analysis for referencing, modeling, and trend recognition.
Integration and Flexibility
The technology is designed for seamless integration into Industry 4.0 environments, supporting communication interfaces like PROFINET, EtherNet, and USB, which enhances control and safety in production processes.
Measuring Procedures
burster employs innovative impedance measuring procedures, including single frequency and spectral impedance methods, using a four-conductor method to eliminate supply cable and transitional resistances. This allows for precise measurement of complex impedance, providing insights into battery characteristics.
Quality Assurance
Quality assurance is achieved through early inspection phases to identify weaknesses in battery cells, ensuring optimal performance and longevity. The technology supports continuous monitoring and balancing of battery cells to prevent issues like intrinsic heating and accelerated ageing.
Measurement Accuracy
burster's technology ensures high measurement accuracy and long-term stability, considering factors like ambient temperature, charge condition, and cable routing. Proper cable management and test object contacting are crucial for reproducible results.
Battery Measuring Module 2511
This module is designed for high-speed, precise measurement in automated manufacturing, supporting AC and DC internal resistance measurement and cell voltage evaluation. It offers excellent integration capabilities and a competitive price/performance ratio.
RESISTOMAT® Series
The RESISTOMAT® 2311 and 2411 devices provide fast, accurate resistance measurements for various industrial applications, supporting real-time data transmission and comprehensive monitoring.
DIGIFORCE® Technology
DIGIFORCE® monitors and analyzes processes requiring precise functional relationships between measured quantities, offering detailed analysis and continuous process control.
Instrumentation Amplifier and Fieldbus Controller
These components offer networking capability, speed, and accuracy for modern automation solutions, supporting multi-channel capability and real-time data transfer.
Overview of Precision Sensors
The document provides a comprehensive overview of precision sensors, including force, torque, displacement, and pressure sensors, highlighting both standard and custom sensor solutions for various industrial applications.
Force Sensors
These sensors have measuring ranges from 0 to 2.5 N up to 2 MN, with linearity deviations of less than ±0.03% F.S. They are designed for compact, robust, and user-friendly installation.
Torque Sensors
Offering measuring ranges from 0 to 0.005 N·m up to 5000 N·m, these sensors provide maximum precision for both static and rotating applications with various mechanical adaptations.
Displacement Sensors
These sensors cover measuring ranges from 0 to 1 mm up to 2000 mm, with an accuracy of up to ±0.5 µm. They support outputs of 0 to 5/10 VDC, 4 to 20 mA, USB, and TTL.
Pressure Sensors
With measuring ranges from 0 to 35 mbar up to 5000 bar, these sensors offer outputs of 0 to 5/10 VDC, 4 to 20 mA, and USB, with an accuracy of less than ±0.1% F.S.
Options and Applications
The sensors can be customized for increased temperature ranges, overload protection, dual range versions, and higher protection classes. Applications include press-on force monitoring in laser welding, long-term examinations of lithium battery packs, and torque monitoring in battery module manufacturing.
Battery Monitoring Applications
The document details high-speed applications for vehicle battery module checking, including 16-channel and 5-channel applications for monitoring battery parameters such as cell voltage, internal resistance, and temperature. It also covers quick testing of battery cells and analysis of 48 V on-board power supply batteries.
Development and Manufacturing Processes
The document describes processes such as resistance measurement at contact lugs, press-in monitoring during battery manufacturing, and force measurement during welding of battery cells. It emphasizes the importance of precise measurements for ensuring battery performance and quality.
DigiControl Software Platform
This universal PC software platform supports automation and real-time fieldbus interfaces like PROFINET. It offers device configuration, data backups, diagnostics, and laboratory operations for measurement evaluation and analysis.
Service and Support
The document outlines the comprehensive service offerings, including customer advice, after-sales support, on-site service, and calibration services. It highlights the company's accredited calibration laboratory and its commitment to high-quality service.
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Catalog excerpts

Battery Measuring Technology for Automation-1

BATTERY MEASURING TECHNOLOGY FOR AUTOMATION PIONEERING TESTING CONCEPTS FOR MODERN BATTERY SYSTEMS

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Battery Measuring Technology for Automation-2

BATTERY MEASURING TECHNOLOGY PIONEERING SOLUTIONS – MADE BY burster GLOBAL APPLICATIONS – ADVANCED IN ALL AREAS With the global increase in the use of high-quality and safety-critical battery cells in areas of e-mobility, energy storage or mobile standardized power tools and many more, battery measuring technology is becoming increasingly important in industrial automation for suppliers, plant manufacturers and machine builders. Reliable and traceable recording, evaluation and analysis of quality-related electrical parameters is increasing continuously, also because of the tremendous cost increase....

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Battery Measuring Technology for Automation-3

ELECTRIC BATTERY MEASURING TECHNOLOGY The internal resistance of a battery cell is very frequency-dependent. As the frequency increases, this reduces and has reactive components (capacitive/inductive). With the individual or AC and DC internal measurement with previously defined frequencies (typically 1 kHz and 10 Hz) significant battery parameters such as the AC and DC resistance and the battery voltage (SoC charge condition) and the temperature are measured and evaluated in just a few milliseconds. Important battery parameters can be reliably and precisely recorded in a wide range of testing...

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Battery Measuring Technology for Automation-4

OPEN CIRCUIT VOLTAGE MEASUREMENTS High-performance battery modules usually consist of many individual cells connected in parallel or series. Differences in the internal resistances lead to differentiated charging/discharging behaviour and can therefore have serious effects on operating behaviour, intrinsic heating and the associated ageing process. An increased internal resistance of a battery cell leads to more heating, which leads to acceleration of the ageing process and therefore faster reduction of the capacity. This reduces the service life of a battery. Number of test objects AC AND DC...

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Battery Measuring Technology for Automation-5

KEEPING AN EYE ON MEASUREMENT ACCURACY PRACTICAL RELEVANCE WITH COMPETENCE AT A GLANCEMEASURED QUANTITIES FOR BATTERY TECHNOLOGYMEASURING, EVALUATING, ANALYSING burster battery measuring technology impresses with outstanding accuracy, long-term stability and ensures that the quality management is on the safe side. In addition to measurement technology specifications which influence the measuring accuracy of an impedance measurement, the ambient temperature, charge condition, cable routing, measuring environment and contacting play a major part with regard to the qualitative evaluation of the...

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Battery Measuring Technology for Automation-6

FEATURES • Impedance measurement at 1 kHz, optionally also at 1 Hz, 10 Hz, 100 Hz possible • Four-conductor measuring method for maximum precision • Resistance measuring range of 0 ... 10 mQ, 0 ... 30 mQ and 0 ... 100 mQ • Open circuit and module voltage measurement of 0 ... 5 VDC/0 ... 60 VDC • Different operating modes/measurement parameters selectable • PC software for intuitive parametrisation and configuration via EtherNet/USB • Excellent for technology-independent test object formats such as 18650, 21700 or 26650 • 100 % testing in series production of industrial high-performance battery...

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Battery Measuring Technology for Automation-7

THE WHOLE WORLD OF MEASURING TECHNOLOGYFOR BATTERY PRODUCTIONAND TESTING Tm MA-MKNOW-HOW FROM A SINGLE SOURCERESISTOMAT® 2311INNOVATIVE RESISTANCE MEASURING TECHNOLOGY The new RESISTOMAT® 2311 has been designed and optimised for very fast applications in automation. High performance, combined with innovative functional features and exceptional precision, make it ideal for a wide range of tasks in peripheral areas of industrial battery module manufacturing, where 100 % process monitoring with real-time data transfer to higher-level controllers is required. The modern RESISTOMAT® 2411 is a universal...

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Battery Measuring Technology for Automation-8

DIGIFORCE® monitors and analyses processes in which precisely defined functional relationships need to be proven between two or more measured quantities of the process. Recording, visualisation and evaluation of the X/Y trend make continuous process control possible and also a very detailed analysis of series production-accompanying tests or development examinations. Contemporary automation solutions require networking capability, speed, accuracy, integration capability and cost-effectiveness of their metronomic components. The new industrial EtherNet-capable measuring amplifier generation including...

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Battery Measuring Technology for Automation-9

As one of the leading manufacturers of force, torque, pressure and displacement sensors, we provide you with pioneering ideas, consultancy know-how and smart solutions in all production and quality assurance processes. As well as innovative and proven standard products from miniature to large-scale versions, we also develop and manufacture made-to-measure sensor solutions for completely individual measuring tasks. DISPLACEMENT SENSORS • Measuring ranges from 0 ... 1 mm to 0 ... 2000 mm FORCE SENSORS • Measuring ranges 0 ... 2.5 N to 0 ... 2 MN • Compact, robust, user-friendly installation PRESSURE...

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Battery Measuring Technology for Automation-10

5 CHANNEL APPLICATION MATCHING OF BATTERY CELLS FOR LARGE-SCALE STORAGE APPLICATIONS AND USES IMPRESSIVE POWER 16-CHANNEL HIGH-SPEED APPLICATION – 100 % MONITORING IN VEHICLE BATTERY MODULE RECEIVED GOODS CHECKING Many round cells are often used in battery operated large-scale storage systems. Before these are installed, different battery parameters of each individual cell must be exactly and quickly measured and evaluated in order to achieve qualitative matching. The contacting of the round cells takes place using the four-conductor measuring method (for each current and voltage cable). The...

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Battery Measuring Technology for Automation-11

ANALYSIS OF 48 V ON-BOARD POWER SUPPLY BATTERY The battery quality of round cells must be determined on sample parts with the aid of the capacity, voltage and internal resistance parameters. The primary cell is fully charged for determining the capacity. The discharging of the cell takes place using a selectable constant current as far as the discharge limit voltage by the battery tester. Visualisation, calculation, archiving via PC software Measurement of on-board power supply voltage, spectral impedance measurement, determination of the AC and DC internal resistance with 1 kHz/10 Hz, and ageing....

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