1. Catalogs
  2. BURKHARDT+WEBER LLC
  3. E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.

E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.

E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.
1 / 30 PagesView full catalog

E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.

Product catalog summary
Overview: BURKHARDT+WEBER (BW) is a seasoned technology partner in engineering, specializing in CNC machining centers for hard metals. With over 130 years of experience, BW offers customized machine solutions, automation, and process optimization, ensuring premium quality through in-house development of core components.
Product Series: BW's machining center series include MCX (heavy-duty), MCT (multitasking with 5-axis), MCR (classic for demanding tasks), MCµ (ultraprecision), and MCC (standardized CNC machines). Each series is designed to handle a comprehensive range of machining tasks.
Key Features: BW machines are renowned for their robust mechanical design, ensuring long-term accuracy and high output. They are capable of handling large and heavy workpieces with advanced ergonomics and leading tool magazines.
Customization and Industry 4.0: BW provides flexible machining centers tailored to specific needs, integrating cutting-edge information and communication technology to enhance production efficiency. Features include extensive tool magazines, workpiece automation, and process monitoring.
Applications: BW machines serve various industries such as power generation, aerospace, oil and gas, and commercial vehicles, efficiently handling large components and complex geometries.
Machine Philosophy: Emphasizing robust design and high-quality components, BW machines are built for long-term accuracy and stability, featuring hydrostatic bearings and advanced cooling systems.
Digital and Smart Services: BW integrates digital solutions for predictive maintenance and condition monitoring, enhancing machine uptime and efficiency. The Smart Service concept includes remote access and mixed reality support for quick interventions.
Machine Construction and Design: BW machines feature welded steel construction with thermal expansion properties matching the guide rails, ensuring stability and vibration damping.
Machining Units: The H-Machining Unit offers significant power and torque, while the Quill and HVP-/HVC-Machining Units provide versatile spindle speeds and swivel ranges.
Tool Magazine: The modular tool magazine supports high speeds and heavy tool weights, with customizable and expandable options for tool data transfer.
SmartPanel: The SmartPanel features a multi-touch display for process data monitoring and tool management, integrating web-based applications.
Pallet Changer and Automation: The dual pallet changer allows setup during operation, with autonomous station setup and rapid changeover capabilities.
Guides and Axis Drives: High-quality linear roller guides and powerful servo motors ensure stability and durability.
Special Purpose Machines: BW offers customized machines with long service lives, featuring advanced tool management systems.
MCX Series: Designed for high dynamics and power, the MCX series features high-torque spindle units and precision drives for universal use.
MCT Series - Multitasking Machining Centers: The MCT series combines milling, drilling, and turning, supporting demanding machining operations with high power density and flexibility.
MCR Series - Ultra-Heavy Machining Centers: Designed for heavy-duty cutting, the MCR series offers robust spindle units and precision machining capabilities.
MCµ Series - Ultra-Precise Machining Centers: The MCµ series ensures long-term accuracy for demanding tasks, emphasizing accuracy by design.
MCC Series Overview: The MCC series offers compact yet powerful machining centers, suitable for stand-alone use or integration into automation systems.
Service and Maintenance: BW provides comprehensive service and maintenance support, including predictive maintenance and retrofit services.
Spare Parts and Training: BW ensures fast access to spare parts and offers training programs through the BW Academy.
Digital Solutions: BW machines are equipped for the IIoT, offering predictive maintenance and Smart Service to minimize downtimes.
Company Overview: BW, founded in 1888, is a pioneer in the machine tool industry, known for its technological advancements and global presence. Since 2012, BW has been part of Indústrias Romi S.A., enhancing its manufacturing capabilities and global reach.
See more

Catalog excerpts

E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.-1

strong. precise. customized. digital. GENERAL CATALOGUE.

 Open the catalog to page 1
E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.-2

BW – YOUR PARTNER FOR METHODS AND MACHINES. THE RING OF POWER. TO MA INTEGRATION OF THE COMPLETE RANGE OF ALL MACHINING TASKS. MCT-SERIES: Multitasking machining centres with fast-turning tables and 5-axis swivel head. MCR-SERIES: Classic, extra-wide flat sliding guides for the demanding cutting tasks. 130 years built on experiences in machine tool manufacturing and over 50 years' expertise in CNC machining centres and their application for demanding machining of hard metals like steel, titanium and castings. The development and production of all core components by BW itself and excellent specialists...

 Open the catalog to page 2
E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.-3

“Absolutely sound machine engineering.” – is how customers describe BURKHARDT+WEBER. A seemingly simple assessment, but one that is as informative as it is multi-layered. Essentially it means one thing above all: sturdy design, use of the best materials, no compromises. BW machines are built for decades of production service in challenging conditions. Combination of individual parts leads to increasingly complex geometries and fewer clamping operations. This significantly increases the demands on machining accuracy – that is exactly the strength of each and every BW machine. Generous component...

 Open the catalog to page 3
E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.-4

MACHINE BUILDING. DRIVE TECHNOLOGY. COMMERCIAL VEHICLES. A DOMAIN OF BURKHARDT+WEBER. Milling, turning, drilling, deep-hole drilling, 5-axis machining, measuring, single pieces, small batches, tight tolerances and high surface qualities, steel, castings, non-ferrous metals and the need for installationready components – these are the daily demands on modern machine building. As a machine tool builder, BW puts these demands into practice every day in its machining operations. BW offers a wide range of premium quality machining centres. All can be tailored to the needs of your components, so that...

 Open the catalog to page 4
E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.-5

POWER GENERATION. ROLLING MILLS AND MINING. MACHINE TOOLS. LARGE COMPONENTS OF THE HIGHEST QUALITY. High-alloy steam turbine blades, large generator housings, wind power planetary gears and hubs made from cast iron – all these components are expansive, difficult to machine and demand outstanding expertise. Horizontal spindles with 4-speed automatic gearboxes up to 80 kW and 3,600 Nm enable efficient machining, even with difficult materials and high cutting volumes. Alternatively available with high-performance quill spindle with 160 mm diameter and up to 1,000 mm travel extension. Parts up to...

 Open the catalog to page 5
E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.-6

PRINTING, PAPER AND PACKAGING. MACHINING OF THE TOUGHEST AND HARDEST MATERIALS. Deep-set compressor bores, interrupted cuts for screw compressors, tough and hardest materials such as Superduplex and laser-welded Inconel®, deep boreholes with unfavourable length-to-diameter ratios. BURKHARDT+WEBER answers these extreme challenges with a sturdy basic design, on request with highly damping, extra-wide sliding guides and generally with high-mass, cast-iron machine columns, powerful, hightorque gear spindles and tools weighing up to 75  kg with lengths up to 1,200  mm and automatic changeover as well...

 Open the catalog to page 6
E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.-7

BW MACHINE PHILOSOPHY. OPERATION. Core of the BW Operator’s SmartPanel is the high-quality integrated 24” HD multi-touch display. Attractive design, intuitive and clear user interface. Freely configurable touch screen display areas. All BW machining centres are extremely ergonomic by design. MACHINE TABLE. Concentricity, axial eccentricity and repositioning accuracy are essentially dependent on the quality of the machine table. That's why this is also “made by BW”. A layered structure with intermediate adjustments, large custommade bearings with ultimate precision and the proverbial BW quality...

 Open the catalog to page 7
E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.-8

H-MACHINING UNIT. HVP- / HVC-MACHINING UNIT. Spindle speed Spindle speed Swivel range FORK-TYPE HEAD. Spindle speed Spindle speed Quill travel All data above are the limits achievable. MACHINE TABLE AND PALLET. MACHINE TABLE. + Pallet loads from 1,500 kg to 20,000 kg. + Particularly high tilting and radial torque due to lowheight table design and generously dimensioned axial roller bearings and holding brakes for optimum machining performance and excellent geometric results. + For pallet loads over 12,000 kg, all tables have hydrostatic axial and radial bearings. MACHINE BED. + Robustly dimensioned,...

 Open the catalog to page 8
E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.-9

TOOL MAGAZINE. The modular, highly flexible tool magazines are peerless and market-leading worldwide. + Made by BW. + Five highly dynamic CNC axes. + Traversing speeds up to 200 m/min. + Tool weights up to 75 kg, tilting torque up to 150 Nm. + Tool lengths up to 1,200 mm. + Boring bar diameters up to 900 mm. + Automatic tool weight and torque detection. + Application-oriented pre-storage and comprehensive tool management for maximum convenience. + Every magazine can be fully customized at the time of ordering and easily retrofitted or expanded, if required, even years later. + Loading and unloading...

 Open the catalog to page 9
E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.-10

GUIDES AND AXIS DRIVES. SMARTPANEL | OPERATING SURFACE. FLEXIBLE, LOW MANPOWER OR LIGHTS-OUT MACHINING. GUIDES OF MCX, MCT, MCµ AND MCC SERIES. + inear roller guides of the highest quality, sizes 55 L and 65. + oad distribution with large surface area thanks to L the large number of guide shoes. + Large guide widths for more stability. Attractive design, intuitive operation and a straight forward user interface make the new SmartPanel another highlight of the BURKHARDT+WEBER machines. The innovative panel allows the operator to quickly locate the desired functions, process parameters and supporting...

 Open the catalog to page 10
E N G I N E E R I N G P R O J E C T DESIGN A S S E M B L Y M A N UFAC T U R I N G & T U R N K E Y A U T O M A T I O N S E R V I C E R & DBW – YOUR PARTNER FOR METHODS AND MACHINES.-11

SPECIAL PURPOSE MACHINES. With special purpose machines and interlinked overall systems, BW orient fully to your requirements for high output with optimum and consistent quality and good ergonomics. These customer-specific machines with long service lives are created from a modular system and are therefore tried-and-tested. BACKGROUND MAGAZINE. If the large machine magazines no longer suffice, there is a solution for this as well: a background magazine built from modules of the machine magazine with up to 3,000 tools and convenient magazine management. DEEP-HOLE DRILLING. Fully automatic, process...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.