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Burgaflex BV
Standard Barier Hose

Standard Barier Hose

Product catalog summary

Document Overview

This technical document is a detailed catalog and reference guide for air conditioning hoses and fittings used primarily in automotive and off-highway applications. It covers specifications, part numbers, dimensions, performance parameters, and installation recommendations for hoses and associated fittings compatible with refrigerants such as R134a, Freon 12, Suva MP52, and R22.

1. Table of Contents and Index

The document includes a comprehensive index and table of contents that organize hose descriptions, crimp parts, and fittings by page number. It facilitates quick reference to hose types, crimping components, and various fittings including elbows, O-rings, and quick disconnects.

2. Hose Specifications

Type and Classification: Air conditioning hoses conform to Type C, Class II, SAE J2064 standards.
Construction: Features a seamless synthetic rubber (CR) inner tube, nylon covering, one braid reinforcement, and an abrasion-, oil-, and weather-resistant synthetic rubber (Butyl) outer cover that is perforated.
Operating Temperature Range: Suitable for -35 °C to +125 °C.
Applications: Designed for automotive and off-highway use with refrigerants R134a, Freon 12, Suva MP52, and R22.
Identification: Part numbers and sizes identify hoses; steel versions are marked with an "S" suffix.
Standards Compliance: Meets GM (SD2 254), Ford (WHSM 96D25), and Chrysler (PF6318) specifications.

3. Hose Dimensions and Performance Parameters

Detailed hose dimensions include inner diameter (I.D.), outer diameter (O.D.), minimum burst pressure, working pressure, and minimum bend radius. Examples:

Part 4826-06 (5/16") – I.D.: 7.90 mm, O.D.: 18.30 mm, Working Pressure: 24 bar, Min. Bend Radius: 102 mm.
Part 4826-12 (5/8") – I.D.: 15.90 mm, O.D.: 27.70 mm, Working Pressure: 17 bar, Min. Bend Radius: 165 mm.

4. Crimp Parts and Fittings

The catalog lists numerous crimp parts and fittings with detailed part numbers, descriptions, and technical data such as thread sizes, hose sizes, valve types, and dimensions. Key fitting types include:

SAE 45° flare swivel fittings
45° and 90° elbows
O-ring female swivels (including R134a valve and pressure sensor versions)
Quick disconnect connections
Inline and T-splicers
Protection caps and valve cores

Specifications include thread sizes (e.g., 5/8-18, 7/8-14), hose size compatibility, and pressure ratings (HP and LP variants).

5. Tolerances and Dimensional Notes

Part tolerances are ±3 mm. Minimum bend radii and working pressures are specified to ensure proper installation and performance.

6. Recommendations and Special Notes

Special fittings are available upon request, allowing customization beyond standard catalog items.
Steel hose versions require an "S" suffix in part numbers.
Lubrication of Burgaclip fittings with refrigerant oil before assembly is recommended to reduce connection force and ensure sealing longevity.
Contact the Burgaflex team for advice and test data regarding hose applications.

7. Contact Information

For technical support, inquiries, or special requests, contact:

Ing. André Bout
Managing Director
Mon Plaisir 112, 4879 AT Etten-Leur, The Netherlands
Mobile: +31(0)6-51496179
Tel: +31(0)76-5035000
Fax: +31(0)76-5013558
Email: [email protected]
Website: www.burgaflex.com

8. Product Specifications and Variants

The catalog details hose fitting part numbers with parameters including:

Fitting Connection Sizes: Denoted by dash numbers (-6, -8, -10, -12) corresponding to hose diameters.
Thread Types and Sizes: Common standards such as 5/8-18, 3/4-16, 7/8-14, 1-14, 1 1/16-14, 1 1/4-18, and metric threads (e.g., M10x1.25).
Valve Types: LP (Low Pressure), HP (High Pressure), R134a valve types, and pressure sensor valves (7/16-20).
Fitting Types: Straight fittings, 45° and 90° elbows, HEX blocks, quick disconnects, male and female swivels, bulkhead inserts, inline and T-splicers, and switch adapters.

9. Installation and Maintenance Recommendations

Lubricate Burgaclip fittings generously with refrigerant oil before assembly to reduce connection force and ensure proper sealing.
Use protective caps (color-coded red for high pressure, blue for low pressure) to safeguard valves and cores.
Torque values for caps range from approximately 13.6 Nm to 47.5 Nm depending on size.

10. Summary of Critical Parameters

Parameter	Typical Values / Examples
Hose Sizes	-6, -8, -10, -12 (standard hose diameters)
Thread Sizes	5/8-18, 3/4-16, 7/8-14, 1-14, 1 1/16-14, 1 1/4-18
Valve Types	LP, HP, R134a compatible valves
Fitting Types	Straight, 45° elbow, 90° elbow, HEX block, quick disconnect
Sealing	O-ring seals, swivel connections, TXV connections

11. Notes and Disclaimers

Dimensions, images, and text are indicative and non-binding, subject to change without notice. Special fittings can be requested to meet specific requirements.

Summary

This document is a comprehensive technical reference and catalog for air conditioning hoses and fittings tailored for automotive and HVAC applications. It provides detailed specifications, dimensional data, part numbers, and installation guidelines to ensure compatibility, reliability, and performance with various refrigerants and vehicle systems. The inclusion of crimp parts, fittings, and accessories with precise technical details supports proper assembly, maintenance, and customization of air conditioning systems.

Catalog excerpts

INHALTSVERZEICHNIS TABLE OF CONTENTS INDEX 4826/3055 Airconditioning hose Type C Class II/SAE J2064 VERPRESSUNG Teilnummer Umschreibung Seite CRIMP part no. description page SERTI referance description page SAE 45° flare swivel 45° elbow 90° elbow 52704 O-ring female swivel 52717 O-ring female swivel - R134a valve 7 52710 O-ring female swivel - pressure sensor 7/16-20 10 52729 O-ring female swivel - without nut - with R134a valve, 90° elbow 12 52747 Quick disconnect connection 12 O-ring TXV connection incl. TXV plate 45° elbow 90° elbow

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INHALTSVERZEICHNIS TABLE OF CONTENTS INDEX Teilnummer part no. referance 52707 Tube-O comp ressor fitting 14 52709 90° elbow block type 14 52733 Tube-O compressor fitting / R134a valve 15 52451. Tube-O HEX block 90° - R 134a valve - top 16 52454 Tube-O HEX block 90° - R134a valve - forward 17 52740 O-ring swivel block type - 90° 17 52741 O-ring swivel block type - pressure sensor 7/16-20 18 52742 O-ring swivel block type - R134a valve - top 18 52412 O-ring swivel block type - R134a valve - forward 18 O-ring HEX block 90° - R134a valve - top O-ring HEX block 90° - R134a valve - forward 52420 O-ring...

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VERPRESSUNG Teilnummer Umschreibung Seite CRIMP part no. description page SERTI referance description page 528008 Inline splicer - R134a valve 527020 Inline splicer - pressure sensor 7/16-2 27 Protection cap 7/16-20 presure sensor connection 28 DEFINITION RUN AND DROP LP/HP 4 | 52000

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HOSE TUYAU KLIMASCHLAUCH FREON SLANGEN AIRCONDITIONING HOSE FREON HOSES TUYAUX AIRCONDITIONE TUYAUX Teilnr. SlauchInnerAusenmin. Berstdurchmesser durchmesser durchmesser druck part no. hose size hose I.D. hose O.D. min. burst press référance module diamètre diamètre pres. minimum intérieur extérieur d’éclatement Arbeitsdruck work press work press pres. pres. d’utid'ulisaon lisation min. Biegen Radius min. bend rad min. bend radius rayon rayonmini mini de decourbure courbure SLANG Mon Plaisir 11 SCHLAUCH 4879 AT Etten Managing Director Kenmerk: Toepassingen: TUYAU TUYAU Een naadloze binnenslang...

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ARMATUR FÜR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Anschluß Schlauch- Gewinde Mon Plaisir 112 Teilnummer 4879 AT Etten-Leur Ing. André Bout durchmesser The Netherlands Managing Director tel. +31(0)76-5035000part no. FITTINGS fitt.conn. hose size thread fax +31(0)76-5013558 mob. +31(0)6-51496179 size www.burgaflex.com e-mail [email protected] RACCORDS référance module du module du filetage filetage tuyau Sonder Armaturen auf Anfrage Special fittings on request Raccords spécifiques sur demande

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Teilnummer AnschluR Schlauch- Gewinde Ventil part no. fitt.conn. hose size thread valve D R referance module du module du filetage valve filetage tuyau ARMATUREN FITTING S RACCORDS Long pilot O-ring female swivel O-ring female swivel - R134a valve O-ring - tube connection Sonder Armaturen auf Anfrage Special fittings on request Raccords specifiques sur demande

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ARMATUR FÜR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Anschluß Schlauch- Gewinde Mon Plaisir 112 Teilnummer 4879 AT Etten-Leur Ing. André Bout durchmesser The Netherlands Managing Director tel. +31(0)76-5035000part no. FITTINGS fitt.conn. hose size thread fax +31(0)76-5013558 mob. +31(0)6-51496179 size www.burgaflex.com e-mail [email protected] RACCORDS référance module du module du filetage filetage tuyau Ventil valve Long pilot O-ring female swivel - tube connection - 45o elbow O-ring female swivel - R134a valve - 45o elbow O-ring - tube connection, without nut - 45o elbow...

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ARMATUR FUR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Teilnummer AnschluR Schlauch- Gewinde Ventil ARMATURES part no. fitt.conn. hose size thread valve D R FITTING S referance module du module du filetage valve RACCORDS filetage tuyau O-ring - tube connection, without nut, 90o elbow Sonder Armaturen auf Anfrage Special fittings on request Raccords specifiques sur demande

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ARMATUR FUR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Teilnummer AnschluR Schlauch- Gewinde Ventil ARMATURES part no. fitt.conn. hose size thread valve D R FITTING S referance module du module du filetage valve RACCORDS filetage tuyau O-ring female swivel - pressure sensor 7/16-20 Sonder Armaturen auf Anfrage Special fittings on request Raccords specifiques sur demande

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ARMATUR FÜR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Anschluß Schlauch- Gewinde Mon Plaisir 112 Teilnummer 4879 AT Etten-Leur Ing. André Bout durchmesser The Netherlands Managing Director tel. +31(0)76-5035000part no. FITTINGS fitt.conn. hose size thread fax +31(0)76-5013558 mob. +31(0)6-51496179 size www.burgaflex.com e-mail [email protected] RACCORDS référance module du module du filetage filetage tuyau Ventil valve Long pilot O-ring TXV connection Long pilot O-ring, TXV connection - 45o elbow Long pilot O-ring, TXV connection - 90o elbow Sonder Armaturen auf Anfrage...

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ARMATUR FUR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE BurgafleX Teilnummer AnschluR Schlauch- Gewinde Ventil part no. fitt.conn. hose size thread valve D R referance module du module du filetage valve filetage tuyau ARMATUREN FITTING S RACCORDS Quick disconnect connect Sonder Armaturen auf Anfrage Special fittings on request Raccords specifiques sur demande

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ARMATUR FÜR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Anschluß Schlauch- Gewinde Mon Plaisir 112 Teilnummer 4879 AT Etten-Leur Ing. André Bout durchmesser The Netherlands Managing Director tel. +31(0)76-5035000part no. FITTINGS fitt.conn. hose size thread fax +31(0)76-5013558 mob. +31(0)6-51496179 size www.burgaflex.com e-mail [email protected] RACCORDS référance module du module du filetage filetage tuyau Ventil valve Long pilot O-ring TXV connection incl. TXV plate Long pilot O-ring, TXV connection incl. TXV plate - 45o elbow Long pilot O-ring, TXV connection incl. TXV...

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