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Burgaflex BV
Reduced Barier Hose

Reduced Barier Hose

Product catalog summary

Document Overview

This technical document from Burgaflex (The Netherlands) serves as a detailed catalog and specification reference for automotive air conditioning hoses, crimp parts, fittings, and accessories. It targets engineers, procurement specialists, and technicians involved in HVAC and automotive A/C system assembly and maintenance.

1. Table of Contents and Index

The document is systematically organized with an index covering hose descriptions, crimp parts, and fittings. It includes multiple hose sizes and types, crimping references, and fittings compatible with refrigerants such as R134a and R1234yf.

2. Hose Specifications

Construction: Seamless synthetic rubber (CR) inner tube, nylon layer, single braid reinforcement, abrasion- and oil-resistant Butyl outer cover.
Applications: Automotive and off-highway A/C systems using refrigerants including Freon 12, R134a, Suva MP52, R22, and R1234yf.
Temperature Range: -35 °C to +125 °C operational range.
Standards Compliance: Meets GM (SD2 254), Ford (WHSM 96D25), Chrysler (PF6318) specifications.
Dimensions & Performance: Small outer diameters for size class; tables provide inner/outer diameters, minimum burst and working pressures, and minimum bending radius for hose sizes 5/16" to 3/4".

3. Crimp Parts and References

Includes 45° and 90° elbows, O-ring female swivels, quick disconnects, and other crimp parts.
Details on fitting connection sizes, hose compatibility, thread sizes, valve types (HP/LP), and refrigerant compatibility.

4. Fittings and Connectors

Part numbers for SAE 45° flare swivels, elbows, O-ring connections, Tube-O compressor fittings.
Categorized by connection type, hose size, thread size, and valve compatibility (R134a, R1234yf, pressure sensors, TXV connections).
Special fittings available on request for customized applications.

5. Additional Components

Inline splicers, T-splicers, protection caps for pressure sensor connections, valve cores, and O-rings.
Support assembly, maintenance, and system modifications.

6. Technical Notes and Recommendations

Tolerances: Dimensional tolerances within 3 mm for critical measurements.
Bending Radius: Minimum bend radius specified per hose size to maintain durability.
Pressure Ratings: Working and burst pressures clearly defined for hose and fitting combinations.
Identification: Part numbers and size codes used; steel versions indicated by 'S' suffix.
Lubrication: Burgaclip fittings must be generously lubricated with refrigerant oil before assembly to reduce insertion force and ensure sealing.

7. Product Specifications and Part Numbering

Fittings identified by unique part numbers (e.g., 53737-06-06S) indicating fitting connection size (-6, -8, -10, -12), hose size, thread type/size (5/8-18, 3/4-16, 7/8-14, 1 1/16-14, 7/16-20), and valve type (HP, LP, R134a, R1234yf).
Dimensional parameters D and R relate to fitting or valve geometry critical for installation.
Configurations include female swivels, O-ring seals, elbows (45°/90°), long pilot connections, quick disconnects, and Tube-O compressor fittings.

8. Connection Types and Valve Compatibility

Fittings compatible with R134a and R1234yf valves, pressure sensors (7/16-20 thread), and TXV connections.
Special fittings available upon request for specific applications.

9. Threading Standards

Common industry thread sizes: 5/8-18 UNF, 3/4-16 UNF, 7/8-14 UNF, 1 1/16-14 UNF, and 7/16-20 UNF (pressure sensors).
Ensures compatibility with standard valves and hoses in automotive HVAC systems.

10. Special Fittings and Customization

Elbow fittings (45° and 90°) for flexible routing.
Long pilot fittings for extended valve connections.
Quick disconnect fittings for ease of assembly and maintenance.
Swivel block types with O-ring seals for pressure sensors and valves.
Custom fittings available on request.

11. Accessories and Maintenance Components

Protection caps for O-rings with specified inner diameters, widths, and torque recommendations.
Valve core protection caps color-coded for high pressure (red) and low pressure (blue).

12. Contact and Ordering Information

For technical advice, test data, or special fittings requests, contact Ing. André Bout, Managing Director at Burgaflex, via phone, fax, email, or website. The company is located in Etten-Leur, The Netherlands.

Summary of Critical Information

Hoses designed for automotive refrigerants with high temperature and pressure resistance.
Comprehensive range of crimp parts and fittings with detailed specifications for assembly.
Compliance with major automotive OEM standards ensures compatibility and reliability.
Clear identification system and dimensional tolerances support quality control.
Mandatory lubrication of Burgaclip fittings with refrigerant oil for proper assembly.
Special fittings and custom solutions available on request.
Accessories such as protection caps and valve cores specified with torque and dimension data.

This document is an essential technical reference for selecting, ordering, and assembling hose fittings and accessories in automotive air conditioning systems, ensuring compatibility, durability, and proper installation practices.

Catalog excerpts

Airconditioning hose Type C Class I/SAE J2064 VERPRESSUNG Teilnummer Umschreibung Seite CRIMP part no. description page SERTI referance description page 53704 O-ring female swivel 53717 O-ring female swivel - R134a valve 7 53737 O-ring female swivel - R1234yf valve 10 53710 O-ring female swivel - pressure sensor 7/16-20 11 53729 O-ring female swivel - without nut - with R134a valve, 90° elbow 13 53747 Quick disconnect connection 13 53304 O-ring TXV connection incl. TXV plate 14

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INHALTSVERZEICHNIS TABLE OF CONTENTS INDEX Teilnummer Beschreibung Seite VERPRESSUG part no. description page CRIMP referance description page SERTI 53707 Tube-O comp ressor fitting 53709 90° elbow block type 53733 Tube-O compressor fitting / R134a valve 16 53451. Tube-O HEX block 90° - R134a valve - top 17 Tube-O HEX block 90° - R134a valve - forward Tube-O HEX block 90° - R134a valve - 240° O-ring swivel block type - 90° 53741 O-ring swivel block type - pressure sensor 7/16-20 19 53742 O-ring swivel block type - R134a valve - top 19 53412 O-ring swivel block type - R134a valve - forward 19...

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VERPRESSUNG Teilnummer Umschreibung Seite CRIMP part no. description page SERTI referance description page (53)8008 Inline splicer - R134a valve (53)7999 Inline splicer - R1234yf valve 28 (53)7020 Inline splicer - pressure sensor 7/16-2 28 Protection cap 7/16-20 presure sensor connection 29

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HOSE TUYAU KLIMASCHLAUCH FREON SLANGEN AIRCONDITIONING HOSE FREON HOSES TUYAUX AIRCONDITIONE TUYAUX Teilnr. SlauchInnerAusenmin. Berstdurchmesser durchmesser durchmesser druck part no. hose size hose I.D. hose O.D. min. burst press référance module diamètre diamètre pres. minimum intérieur extérieur d’éclatement min. max. Arbeitsdruck work press work press pres. pres. d’utid'ulisaon lisation min. Biegen Radius min. bend rad min. bend radius rayon rayonmini mini de decourbure courbure SLANG Mon Plaisir 11 SCHLAUCH 4879 AT Etten Managing Director Kenmerk: Toepassingen: TUYAU TUYAU Een naadloze...

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ARMATUR FÜR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Teilnummer Anschluß Schlauch- Gewinde Mon Plaisir 112 4879 AT Etten-Leur Ing. André Bout durchmesser The Netherlands Managing Director tel. +31(0)76-5035000 part no. FITTINGS fitt.conn. hose size thread fax +31(0)76-5013558 mob. +31(0)6-51496179 size www.burgaflex.com e-mail [email protected] RACCORDS référance module du module du filetage filetage tuyau Sonder Armaturen auf Anfrage Special fittings on request Raccords spécifiques sur demande

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ARMATUR FUR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Teilnummer part no. referance hose size Long pilot O-ring female swivel O-ring female swivel - R134a valve O-ring - tube connection Sonder Armaturen auf Anfrage Special fittings on request Raccords specifiques sur demande

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ARMATUR FÜR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Teilnummer Anschluß Schlauch- Gewinde Mon Plaisir 112 4879 AT Etten-Leur Ing. André Bout durchmesser The Netherlands Managing Director tel. +31(0)76-5035000 part no. FITTINGS fitt.conn. hose size thread fax +31(0)76-5013558 mob. +31(0)6-51496179 size www.burgaflex.com e-mail [email protected] RACCORDS référance module du module du filetage filetage tuyau Long pilot O-ring female swivel - tube connection - 45o elbow Ventil valve O-ring female swivel - R134a valve - 45o elbow O-ring - tube connection, without nut - 45o...

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ARMATUR FUR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Teilnummer part no. referance hose size O-ring female swivel - tube connection - 90o elbow O-ring - tube connection, without nut, 90o elbow Sonder Armaturen auf Anfrage Special fittings on request Raccords specifiques sur demande

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ARMATUR FÜR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Teilnummer Anschluß Schlauch- Gewinde Mon Plaisir 112 4879 AT Etten-Leur Ing. André Bout durchmesser The Netherlands Managing Director tel. +31(0)76-5035000 part no. FITTINGS fitt.conn. hose size thread fax +31(0)76-5013558 mob. +31(0)6-51496179 size www.burgaflex.com e-mail [email protected] RACCORDS référance module du module du filetage filetage tuyau Ventil valve O-ring female swivel - R1234yf valve O-ring female swivel - R1234yf valve - 45o elbow O-ring female swivel - R1234yf valve - 90o elbow Sonder Armaturen auf...

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ARMATUR FUR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Teilnummer part no. referance hose size O-ring female swivel - pressure sensor 7/16-20 Sonder Armaturen auf Anfrage Special fittings on request Raccords specifiques sur demande

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ARMATUR FÜR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Teilnummer Anschluß Schlauch- Gewinde Mon Plaisir 112 4879 AT Etten-Leur Ing. André Bout durchmesser The Netherlands Managing Director tel. +31(0)76-5035000 part no. FITTINGS fitt.conn. hose size thread fax +31(0)76-5013558 mob. +31(0)6-51496179 size www.burgaflex.com e-mail [email protected] RACCORDS référance module du module du filetage filetage tuyau Ventil valve Long pilot O-ring TXV connection Long pilot O-ring, TXV connection - 45o elbow Long pilot O-ring, TXV connection - 90o elbow Sonder Armaturen auf Anfrage...

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ARMATUR FUR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Teilnummer part no. referance hose size Quick disconnect connect Sonder Armaturen auf Anfrage Special fittings on request Raccords specifiques sur demande

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ARMATUR FÜR KLIMASCHLAUCH HOSE FITTINGS RACCORDS POUR TUYAUX AIRCONDITIONE Teilnummer Anschluß Schlauch- Gewinde Mon Plaisir 112 4879 AT Etten-Leur Ing. André Bout durchmesser The Netherlands Managing Director tel. +31(0)76-5035000 part no. FITTINGS fitt.conn. hose size thread fax +31(0)76-5013558 mob. +31(0)6-51496179 size www.burgaflex.com e-mail [email protected] RACCORDS référance module du module du filetage filetage tuyau Ventil valve Long pilot O-ring TXV connection incl. TXV plate Long pilot O-ring, TXV connection incl. TXV plate - 45o elbow Long pilot O-ring, TXV connection incl. TXV...

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