SEALING SYSTEMS SPECIAL DESIGNS AND MATERIALS
Open the catalog to page 1Redura® Rod Sealing Systems
Open the catalog to page 2Redura® Rod Sealing Systems Redura® Rod Sealing Systems Decades of experience in high-performance sealing systems Burckhardt Compression As a compressor OEM with more than 170 years of experience, Burckhardt Compression has been setting standards for piston rod packings and packing rings for decades. Patented designs developed in-house and exhaustive material research are the perfect recipe for unique high-performance piston rod sealing systems. This vast in-house tribology and material know-how forms the basis for the comprehensive Redura® product line for rings & packings. B Ps A A Static pressure...
Open the catalog to page 3Redura® Rod Sealing Systems High-Performance Sealing Systems For every application – pstream oil & gas U – Gas transport & storage – Refinery – Petrochemical industry – Industrial gases – Food & beverage industry – ood & charcoal industry W – Mining industry – Power stations – ydro-electric power plants H – Nuclear power plants – ydrogen, nitrogen, argon, H helium – Hydrocarbons, ethylene, ethylene oxides – Chlorine, ammonia – Air, oxygen – Nitrous oxides, carbon dioxide, carbon monoxide, sulfur dioxide – ydrogen sulphide, hydrogen H chloride, sulfur hexafluorides, vinyl chlorides Compressor...
Open the catalog to page 4Redura® Rod Sealing Systems Heterogeneous Rod Sealing Systems For best performance Burckhardt Compression’s sealing philosophy is based on the operational behaviour of gastight friction seals. Since as early as 1993 we have been constantly measuring and analysing pressure distributions of dry running packings. Packings are typically subject to a combination of static and dynamic pressure components. Discharge pressure Pressure at the packing inlet B Suction pressure Pressure at the packing outlet The distribution of the two pressure components among various sealing elements is used to optimize...
Open the catalog to page 5Redura® Rod Sealing Systems Redura® Rod Sealing Systems PUSHING THE LIMITS seal element support rings Seal Element
Open the catalog to page 6Redura® Rod Sealing Systems pressure Breaker
Open the catalog to page 7Redura® Packing Rings each one a champion in its discipline Pressure breaker • In-house developed crown ring • ithstands the dynamic pressure W component, and protects the subsequent sealing rings • Optimized tension ring geometry and anti-rotation device • Optimized profile and material • Integrated support ring • 0 mm–130 mm (1.18 in–5.12 in) piston rod 3 diameter • -segment ring, tangential to inner 3 diameter joint, pressure relieved • Optimized contact surface • efined wear limit D • Two phase sealing (contact seal followed by frictionless seal), • No cover ring needed 3 • 0 mm–250 mm (1.18...
Open the catalog to page 8sealing ring Extremely compact pressure breaker, for cooled or non-cooled packings with compact cross section Well established sealing element for lubricated systems designed to provide remarkable sealing efficiency Very robust sealing element for dry running systems, specific design for extended life time • In-house developed and patented twin packing ring • ithstands the dynamic pressure W component, and protects the subsequent sealing rings • /6-piece classic sealing element 3 • Radial/tangential cut with bridge segment H • ighly efficient piston rod sealing element to handle static pressure...
Open the catalog to page 9High quality support rings prevent mechanical damage of packing rings Extremely reliable sealing element with maximum sealing efficiency for low pressure differences • Classical sealing element (TID ring) • ighly efficient piston rod sealing element H to handle static pressure and avoid gas leakage • ack-up ring B • Prevents the non-metallic sealing rings from extruding into the gap between the piston rod and the packing cup • Sealing element for low pressure differences • Plate activated by coil springs • -piece ring with tangential cut to the 3 inner diameter • 0 mm–250 mm (1.18 in–9.84 in)...
Open the catalog to page 10efficiency and Longest MTBO The ideal combination and heterogeneous arrangement of the specific packing rings allows optimal sealing efficiency and longest MTBO for every application. more types Additional packing ring types in different designs and cuts are available.
Open the catalog to page 11Redura® Rod Sealing Systems Longest MTBO (mean time between overhaul) at lowest leakage rate with Redura® rod sealing systems
Open the catalog to page 12Redura® Rod Sealing Systems Application Engineering Tailor-made system design for best performance System design – Complete rod sealing system design – esign solutions for every application D – Careful concept evaluation and selection based on individual specifications – Material selection – In-house production capabilities for all ring designs and materials For piston rod sealing elements, pressure breakers, anti-extrusion rings, true sealing rings and side loaded elements; the following materials are primarily used: –– PTFE-compounds (with appropriate fillers) –– High temperature polymers (e.g....
Open the catalog to page 1310 Redura® Rod Sealing Systems Redura® Rod Packing Cases Minimal Leakage and Longest Lifetime Redura® Rod Packing Cases The packing cases accommodate the heterogeneous combinations of piston rod sealing elements that float within precisely machined chambers to provide ideal sealing function, minimal friction and longest lifetime. Thanks to our vast OEM in-house production capabilities the packings comply with the highest quality standards: – pecial material selection for S cups and flanges – Precision-machining of cups and flanges – Precision-grinding and lapping of the sealing surfaces – esigned...
Open the catalog to page 14Redura® Rod Sealing Systems Packing Reconditioning Service Lowest Life cycle Costs and Highest Availability To ensure lowest life cycle costs and highest availability, well maintained packings are decisive for compressor performance. Due to our comprehensive OEM know-how and in-house packing and sealing element production facilities, Burckhardt Compression can service and repair all packing types for all brands. Packings and rings are always handled by experts. In addition to our standard service, technology up-grade to the latest developments can be executed based on your needs. Packing exchange...
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