HYPER COMPRESSORS CUSTOMERS' CHOICE SINCE 1951
Open the catalog to page 1Hyper Compressors Your Process Know-how and Our Technical Experience A Sound Foundation for a Beneficial Partnership Hyper Compressor Booster/primary compressor
Open the catalog to page 2Hyper Compressors – Cable & wire – Foils – Shopping bags – Waste bags – Hoses – Special bottles – Many more
Open the catalog to page 3Hyper Compressors Technology at Its Best Safety and Reliability Key compressor components – for best performance and longest lifetime Central valves – Combined suction/ discharge multi-poppet valve for compact design – In full metal execution to withstand wear for long durability – Autofrettage treated to withstand high pressures – Optimized flow for best performance and long lifetime High-pressure packings – Applied technology based on decades of experience – Extremely high sealing efficiency and lifetime – Different materials and designs for various copolymer applications Low-pressure packings...
Open the catalog to page 4Hyper Compressors In-house designed and manufactured main parts – for reliability Crosshead frames – Bottom guidance for easy service access – Massive construction for low vibration level Elastic rod couplings – Low tolerance connection for excellent guidance of the auxiliary guide and plunger Distance pieces – To prevent ethylene from entering the crankgear – For increased safety – Double-compartment design – No explosion relief valve required – Vented interspace for extra safety Auxiliary guideS – With elastic rod – To eliminate undesired plunger movement – For exact plunger alignment Safety...
Open the catalog to page 5Hyper Compressors Technical Data Perfect Fit for all plant sizes Performance range bara / psia Discharge pressure Hyper Compressor mass ow technical data and dimensions Type Plant Capacity bara / psia Rated Power 1) Reference values based on the following assumption: suction pressure 270 bara (3’900 psia), discharge pressure 3’100 bara (5’000 psia), suction temperature 40°C (104°F), pure ethylene, 200 rpm, 8’000 operating hrs/a, reactor conversion rate 31%. 2) Machine configurations for larger plant capacities upon specific request.
Open the catalog to page 6Hyper Compressors The nominal speed of Burckhardt Compression Hyper Compressors is 200 rpm in order to minimize the overall wear of the machine. Burckhardt Compression also offers the corresponding booster/primary compressors. Our Process Gas Compressors are designed according to API 618 specifications and represent highest quality and reliability.
Open the catalog to page 7Hyper Compressors Hyper COMPONENTs from Your OEM best Quality for highest System Availability Customization from the hyper compressor manufacturer High pressure packing radial deformation High pressure packing static load – Hyper Compressors are taylor-made – customization is the only way to find the best ndividual component i characteristics for your Hyper Compressor c – Pulsation and vibration studies including ompressor model with integrated cylinder stretch forces and pipings with supporting structures models of the interstage heat exchangers, preheater and reactor Effective stress on...
Open the catalog to page 8Hyper Compressors High-pressure packings Low-pressure packings – Applied technology based on decades of experience – Extremely high sealing efficiency and lifetime – Pressure breakers with advanced design and improved functionality – Experience with special design and material selection for various copolymer applications – Provides extra safety – Avoids flow of ethylene into the distance piece – Meets environmental requirements – Advanced tribological in-house research provides up-to-date materials for longest perating time o Central valves High-pressure Cylinder lubrication pumps – Customized...
Open the catalog to page 9ease of maintenance smart features for shortest downtime Designed for lowest maintenance Burckhardt HyproPackTM – Cartridge system – Design with lowest number of cylinders in the market – Resulting in minimized number of wear parts – Low speed to reduce wear – Advanced lubrication system for all main bearings and the entire cylinder assembly – Easy and quick access to all wear parts – Pre-assembled unit including base cup, high pressure cups, cups for the guide ring and the throttle ring, shrunk liner (cylinder) and head core (valve seat) – For fast exchange and service – Special tools included...
Open the catalog to page 10Hyper Compressors Easy access to the crankgear
Open the catalog to page 11World’s most powerfull single frame Hyper Compressor K12
Open the catalog to page 13leading compressor technology FOR Lowest life cycle costs Our Hyper Compressors are the result of the broad experience gained by Burckhardt Compression over many decades. The second to none design has been accomplished in close collaboration with our customers throughout the world. Based on their needs, Burckhardt Compression provides a robust and reliable compressor of Swiss engineering. Certified Swiss manufacturing, quality management and committed workforce ensure a constant high quality level. initial costs The lowest number of cylinders in operation results in a reduction of parts and complexity....
Open the catalog to page 14with State-of-the-Art Machining Technology Cutting-edge 3D CNC Measurement Machine for quality inspection Dörries Scharmann, Heavyspeed CNC Milling Machine Centric table load: 23’000 kg, spindle stroke: 1000 mm Okuma MacTurn550, CNC Multitasking Center. Okuma MacTurn350, Multitasking One of the 10 machining centers Center. Fully automatic parts feeding Dörries Scharmann, CNC Boring Mill 4 tables, spindle stroke: 600 mm
Open the catalog to page 15Burckhardt Compression The Hyper Pioneer with Thorough In-house Expertise ...
Open the catalog to page 16... from Pre-sales to Field Optimization Both for EPC Contractors and Plant Operators Research & Development Finite element analysis Research and testing of lubricants Mechatronics Compressor Design Pre-sales support Engineering analysis Feasibility study Selection and sizing Pulsation and vibration studies 3D CAD Compressor valves Rings and packings services Engineering services Optimization Spare parts logistics Trouble shooting Revamps Field service Valve service Component repair Technical support Monitoring and diagnostics Training Manufacturing CAM in-house machining Purchasing Assembly...
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