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Hyper Compressors

Hyper Compressors
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Hyper Compressors

Product catalog summary
Overview: The document provides a comprehensive overview of hyper compressors used in LDPE (Low-Density Polyethylene) production, highlighting their design, components, and operational benefits. It emphasizes the reliability, safety, and efficiency of these compressors, which have been a preferred choice since 1951.
Main Components and Features:
  • Central Valves: Designed for compactness and durability, with features like autofrettage treatment for high pressure resistance.
  • High-Pressure Packing Cups: Engineered to withstand fretting and ensure long-lasting performance.
  • Bearings: Large diameter bearings designed for low specific load and extended lifespan.
  • Crankshaft and Crankgear: Robust design to minimize operational cylinders and ensure durability.
  • Safety Devices: Include rupture disks and vented interspaces for enhanced safety.
Technical Specifications: The document provides detailed technical data, including the number of cylinders, rated power, dimensions, and maximum pressure for different compressor types (H, F, K series). It also outlines the performance range and plant capacity.
Customization and Engineering: Hyper compressors are tailored to meet specific requirements, with customization options for component characteristics, pulsation and vibration studies, and fluid dynamics simulations.
Maintenance and Cost Efficiency: The design focuses on minimizing maintenance with features like easy access to components and advanced lubrication systems. The compressors are engineered for low life cycle costs, with emphasis on reducing energy and lubricant consumption.
Manufacturing and Quality Assurance: The document highlights the use of state-of-the-art machining technology and quality inspection processes to ensure high standards in manufacturing.
Services Offered: Burckhardt Compression provides a range of services including engineering support, spare parts logistics, field service, component repair, and training. They offer 24/7 technical support and have service centers worldwide.
Training: The company offers comprehensive training programs to equip clients' staff with the necessary skills for hyper compressor maintenance and operation.
Training Offerings: Burckhardt Compression provides intensive training sessions ranging from 1 to 5 days, covering compressor-specific information. The training includes theoretical advice, practical training with full-size equipment, qualified supervision, and comprehensive documentation. Training is conducted in a professional environment, ensuring all operations are mastered. Customized on-site training is also available.
Monitoring and Diagnostics: The document highlights the use of Prognost®-nt, a leading diagnostic system for compressors, particularly in LDPE service. This system offers reliable machinery protection, early failure detection, continuous wear monitoring, and efficiency optimization. It integrates with existing Distributed Control Systems (DCS) for condition-based monitoring.
Compressor Technologies: Various compressor types are mentioned, including Laby® Compressors (contactless and oil-free), Laby®-GI Compressors (fully balanced), Process Gas Compressors (API 618 compliant), and Hyper Compressors (safe up to 3,500 bara).
Compressor Components and Services: Burckhardt Compression offers a range of components such as valves, piston rings, guide rings, and packing rings. Their services include valve service, spare parts logistics, field service, technical support, component repair, engineering services, revamps, and condition monitoring.
Contact Information: For more information, contact Burckhardt Compression AG in Winterthur, Switzerland, via phone or email. They also provide a 24-hour emergency contact number.
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Catalog excerpts

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HYPER COMPRESSORS CUSTOMERS' CHOICE SINCE 1951

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Hyper Compressors Your Process Know-how and Our Technical Experience A Sound Foundation for a Beneficial Partnership Hyper Compressor Booster/primary compressor

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Hyper Compressors – Cable & wire – Foils – Shopping bags – Waste bags – Hoses – Special bottles – Many more

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Hyper Compressors Technology at Its Best Safety and Reliability Key compressor components – for best performance and longest lifetime Central valves – Combined suction/ discharge multi-poppet valve for compact design – In full metal execution to withstand wear for long durability – Autofrettage treated to withstand high pressures – Optimized flow for best performance and long lifetime High-pressure packings – Applied technology based on decades of experience – Extremely high sealing efficiency and lifetime – Different materials and designs for various copolymer applications Low-pressure packings...

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Hyper Compressors In-house designed and manufactured main parts – for reliability Crosshead frames – Bottom guidance for easy service access – Massive construction for low vibration level Elastic rod couplings – Low tolerance connection for excellent guidance of the auxiliary guide and plunger Distance pieces – To prevent ethylene from entering the crankgear – For increased safety – Double-compartment design – No explosion relief valve required – Vented interspace for extra safety Auxiliary guideS – With elastic rod – To eliminate undesired plunger movement – For exact plunger alignment Safety...

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Hyper Compressors Technical Data Perfect Fit for all plant sizes Performance range bara / psia Discharge pressure Hyper Compressor mass ow technical data and dimensions Type Plant Capacity bara / psia Rated Power 1) Reference values based on the following assumption: suction pressure 270 bara (3’900 psia), discharge pressure 3’100 bara (5’000 psia), suction temperature 40°C (104°F), pure ethylene, 200 rpm, 8’000 operating hrs/a, reactor conversion rate 31%. 2) Machine configurations for larger plant capacities upon specific request.

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Hyper Compressors The nominal speed of Burckhardt Compression Hyper Compressors is 200 rpm in order to minimize the overall wear of the machine. Burckhardt Compression also offers the corresponding booster/primary compressors. Our Process Gas Compressors are designed according to API 618 specifications and represent highest quality and reliability.

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Hyper Compressors Hyper COMPONENTs from Your OEM best Quality for highest System Availability Customization from the hyper compressor manufacturer High pressure packing radial deformation High pressure packing static load – Hyper Compressors are taylor-made – customization is the only way to find the best ­ndividual component i characteristics for your Hyper Compressor c – Pulsation and vibration studies including ­ ompressor model with integrated cylinder stretch forces and pipings with supporting structures models of the interstage heat exchangers, preheater and reactor Effective stress on...

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Hyper Compressors High-pressure packings Low-pressure packings – Applied technology based on decades of experience – Extremely high sealing efficiency and lifetime – Pressure breakers with advanced design and improved functionality – Experience with special design and material selection for various copolymer applications – Provides extra safety – Avoids flow of ethylene into the distance piece – Meets environmental requirements – Advanced tribological in-house research provides up-to-date materials for longest ­ perating time o Central valves High-pressure Cylinder lubrication pumps – Customized...

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ease of maintenance smart features for shortest downtime Designed for lowest maintenance Burckhardt HyproPackTM – Cartridge system – Design with lowest number of cylinders in the market – Resulting in minimized number of wear parts – Low speed to reduce wear – Advanced lubrication system for all main bearings and the entire cylinder assembly – Easy and quick access to all wear parts – Pre-assembled unit including base cup, high pressure cups, cups for the guide ring and the throttle ring, shrunk liner (cylinder) and head core (valve seat) – For fast exchange and service – Special tools included...

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Hyper Compressors Easy access to the crankgear

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World’s most powerfull single frame Hyper Compressor K12

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leading compressor technology FOR Lowest life cycle costs Our Hyper Compressors are the result of the broad experience gained by Burckhardt Compression over many decades. The second to none design has been accomplished in close collaboration with our customers throughout the world. Based on their needs, Burckhardt Compression provides a robust and reliable compressor of Swiss engineering. Certified Swiss manufacturing, quality management and committed workforce ensure a constant high quality level. initial costs The lowest number of cylinders in operation results in a reduction of parts and complexity....

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with State-of-the-Art Machining Technology Cutting-edge 3D CNC Measurement Machine for quality inspection Dörries Scharmann, Heavyspeed CNC Milling Machine Centric table load: 23’000 kg, spindle stroke: 1000 mm Okuma MacTurn550, CNC Multitasking Center. Okuma MacTurn350, Multitasking One of the 10 machining centers Center. Fully automatic parts feeding Dörries Scharmann, CNC Boring Mill 4 tables, spindle stroke: 600 mm

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Burckhardt Compression The Hyper Pioneer with ­Thorough In-house Expertise ...

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... from Pre-sales to Field Optimization Both for EPC ­Contractors and Plant Operators Research & Development Finite element analysis Research and testing of lubricants Mechatronics Compressor Design Pre-sales support Engineering analysis Feasibility study Selection and sizing Pulsation and vibration studies 3D CAD Compressor valves Rings and packings services Engineering services Optimization Spare parts logistics Trouble shooting Revamps Field service Valve service Component repair Technical support Monitoring and diagnostics Training Manufacturing CAM in-house machining Purchasing Assembly...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.