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Plastics Injection Molding, Blow Molding, Recycling

Plastics Injection Molding, Blow Molding, Recycling
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Plastics Injection Molding, Blow Molding, Recycling

Product catalog summary
Overview of Bunting
Bunting is a prominent company specializing in the design, manufacture, and sales of magnetic equipment for applications such as magnetic separation, metal detection, and conveyor systems. Established in 1959, it is a family-owned business headquartered in Newton, Kansas, with branches in the US and UK. The company focuses on innovation and integrating new technology to address industry challenges.
Divisions and Specializations
  • Bunting-Newton: Specializes in magnetic equipment for separation and metal detection, utilizing computer-aided design.
  • Bunting-DuBois: The sole North American manufacturer of compression bonded, injection molded, and hybrid magnets.
  • Bunting-Elk Grove Village: Offers a wide online selection of permanent magnets and magnetic equipment.
  • Bunting-Berkhamsted: Provides magnetic solutions for European and UK markets.
  • Bunting-Redditch: Supplies magnetic separation, recycling, and metal detection equipment globally.
Magnetic Technology Applications
Bunting's technology is used in sectors like food, pharmaceuticals, plastics, recycling, and auto shredding, with custom designs to meet specific challenges.
Magnetic Separation and Metal Detection
Bunting offers a range of equipment to ensure product quality and protect processing equipment, including drawer magnets, cartridge magnets, and drum magnets.
Permanent Magnets
  • Neodymium Iron Boron Magnets: High energy but prone to corrosion.
  • Plastic Bonded Neodymium Magnets: Cost-effective and high performance.
  • Samarium Cobalt Magnets: Suitable for high-temperature environments.
  • Ceramic Magnets: Low cost and corrosion-resistant.
  • Alnico Magnets: High temperature and corrosion resistance.
Compliance and Standards
All products meet or exceed USDA/AMS criteria and bear the USDA/AMS Meat and Poultry Accepted Equipment logo.
Introduction
Metal contamination can damage a brand's reputation. Bunting offers drawer magnets to capture ferrous particles, ensuring product integrity in the plastics industry.
NEO FF Series Drawer Magnets
Equipped with neodymium magnets, these operate at temperatures up to 3000°F and feature durable housings and easy maintenance designs.
FF350 High-Temp Drawer Magnet
Designed for high-temperature applications, maintaining magnetic strength with features for easy integration.
Self-Cleaning and Low-Profile Drawer Magnets
Offer easy maintenance and are suitable for installations with limited headroom.
Powder FF Drawer Magnets
Tailored for fine-grained resins, minimizing product loss while separating contaminants.
HF Drawer Magnets
Equipped with powerful cartridges for thorough cleaning in various applications.
Magnetic Cartridges
Standard and heavy-duty options available, offering enhanced power and efficiency.
TurboGrate™
Removes ferrous metals from materials, featuring high-intensity magnets.
Plate Magnets
Capture tramp metal in gravity applications, available with ceramic or rare earth magnets.
Standard Plate Magnets
Available in various widths, ideal for inclines, and meet safety regulations.
Plate Housing Magnets
Resist bridging and choking, suitable for coarse materials, with self-cleaning options.
Hump Magnets
Handle high-volume flow, preventing build-up and bridging.
Suspended Plate Magnets
Remove ferrous objects from conveyors, available in various sizes.
Half Hump Magnets
Used where standard hump magnets cannot fit, capturing metal contaminants.
Wedge Magnets
Protect against tramp metal contamination, ideal for pellet mills.
Drum Magnets
Allow continuous separation and cleaning, ideal for high-flow applications.
Center-Flow In-Line Magnets (CFM)
Remove ferrous particles from dry particulates in pneumatic lines.
Pneumatic In-Line Magnets (PIM)
Built for pneumatic systems, offering unobstructed product streams.
Gravity In-Line Magnets (GIM)
Utilize powerful magnets in gravity flow lines for effective tramp capture.
Torpedo In-Line Magnets (TIM)
Provide high-strength protection for vacuum systems.
Magnetic Pull Test Kits
Field test magnetic separation equipment for consistency and repeatability.
Metal Detection
Bunting metal detectors sense and reject small ferrous particles, equipped with automatic reject mechanisms.
Overview
Engineered for durability and signal strength, suitable for demanding environments.
Quality Control
Offer recording and reporting functions, ensuring compliance with standards like HACCP.
Selection and Integration
Personalized consultation for selecting and integrating metal detectors.
Electronics and Controls
Advanced controls with features like touch screens and remote monitoring.
Metal Detectors for Plastics and Recycling
Various models for different applications, handling fine metal contamination.
Pneumatic Conveying Metal Detectors
Efficient detection and rejection of metal contaminants in vacuum lines.
Material Handling
Includes tunnel-style detectors for conveyors, designed to detect metal contaminants.
Cleaning Systems
Combine magnetic separators and metal detectors to remove contaminants from plastics.
Overview
Details systems and components for material handling and metal detection in the plastics industry.
Cleaning Systems
Use duplex separators, drawer magnets, and detectors to protect against fines.
Metal Detection Services
Protection plans ensure optimal performance through support and maintenance.
Conveyor Systems
Range of systems for efficient material handling, customizable for various applications.
Protection Plans
Offer comprehensive coverage for metal detectors, ensuring consistent operation.
Key Features
Highlights adjustable sensitivity, durable construction, and optional accessories.
Applications
Designed for shredding and grinding operations, ensuring smooth and safe processes.
Overview
Details Bunting's range of conveyor and separation equipment for plastics and recycling industries.
Key Sections
  • Inclined and Horizontal Dragslide Conveyors: Facilitate material movement with options for heavy-duty units.
  • Dragslide Conveyors: Handle thin plastic film, addressing static electricity issues.
  • Plastics 45 Conveyor Features: Details specifications and optional accessories for enhanced efficiency.
  • HISC® High Intensity Separation Conveyors®: Use high gauss fields to separate stainless steel from plastics.
  • Magnetic Cross-Belt Conveyors: Continuous separation of ferrous from non-ferrous materials.
  • Magnetic Separation Pulleys: Provide continuous removal of ferrous contamination.
  • Eddy Current Separator: Separates non-ferrous metals from plastics, optimizing purity.
  • Perfect Plant Diagrams: Illustrate equipment integration to enhance product quality.
  • Company Information: Bunting provides custom-designed solutions, emphasizing innovation and service.
Conclusion
Bunting offers comprehensive equipment to improve material handling and separation processes in plastics and recycling industries, tailored to meet modern challenges and ensure high-quality output.
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Catalog excerpts

Plastics Injection Molding, Blow Molding, Recycling-1

BUNTING’Plastics Injection Molding, Blow Molding, Recycling

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About BUNTING Bunting is an industry leader in the design, manufacture, Bunting-DuBois has a unique role as it is the only North and sales of cutting-edge magnetic equipment used in American manufacturer of compression bonded, injection applications such as magnetic separation, metal detection, molded, and hybrid magnets used in custom designed conveyor systems, custom manufactured magnets, and permanent magnet assemblies. These assemblies are used more. All of the products we sell are custom-designed by our in the military, aerospace, automotive, and other industrial engineering team. We work...

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Plastics Injection Molding, Blow Molding, Recycling-4

Bunting ® Magnetic Technology for All Industries Separation, Detection, and Conveying Equipment for the Recycling Industries The unique benefits of magnetic technology can be utilized across a wide range of applications, and Bunting is always looking to the future regarding new challenges that present themselves in the many industries we work with. Bunting engineers are constantly working to develop new technologies and improve upon our existing product lines. Bunting custom designs, manufactures, and distributes a broad selection of magnetic separation and metal detectors for the following general...

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Plastics Injection Molding, Blow Molding, Recycling-6

Permanent Magnets: Permanent magnets are essential to virtually every type of modern technology and convenience. Being able to provide the optimum magnetic solution to the customer requires in-depth knowledge of the full supply chain. Bunting's team of magnet experts and engineers is fully equipped with this knowledge. Bunting entered the magnetics industry in 1959 as a magnet distributor and rapidly grew to a manufacturer of magnetic products, focused on custom design and customer-focused engineering. Today, Bunting is a leader in manufacturing and designing a diverse range of innovative magnetic...

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Samarium Cobalt Magnets Samarium cobalt magnets are rare earth Ceramic magnets, or ferrite magnets, are low products and can operate in high temperature magnets capable of withstanding operating magnets that offer high maximum energy environments. They are extremely strong and typically allow for smaller size magnet profiles. Though not as strong as neodymium magnets, samarium cobalt magnets present three significant advantages. They work over a wider temperature range, have superior temperature coefficients, and also have a greater resistance to corrosion. Special coatings are available for...

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Plastics Injection Molding, Blow Molding, Recycling-8

MAGNETIC SEPARATION Safeguard your product quality and protect your processing equipment with Bunting® magnetic separation products. Separation of metal contaminants is an essential step in the production of plastics. Bunting manufactures an extensive line of magnetic separation equipment that removes contaminants from a variety of material consistencies. We offer units designed to remove metal contamination from gravity, mechanical, and pneumatic conveying systems. Metal contaminants in a production line present not only a risk to a consumer who may be harmed by a sharp piece of scrap metal,...

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Gravity Free-Fall Style Magnetic Separation NEO FF SERIES DRAWER MAGNETS Superior Contaminant Capture that Handles High Temperatures Since 1964, Bunting® Drawer Magnets have been the plastic industry’s most popular choice for extrusion, injection, and blow molding equipment. Today, they are better than ever. Our FF Series Drawers come standard with super-strong neodymium rare earth magnets powerful enough to capture and hold ferrous particles so small that they are invisible to the naked eye. NEO magnets have exceptional surface holding force for more complete removal of contaminants and less...

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Plastics Injection Molding, Blow Molding, Recycling-10

Additional Models to Fit Any Application: FF350 HIGH-TEMP FF DRAWER MAGNET Rated to 350° F for high-temp processing The Bunting® FF350 High-Temp Drawer Magnet answers the growing demand by OEMs and end-user customers to process material at higher temperatures. Higher temperatures improve plastic clarity and performance, particularly in injection molding. The Bunting FF350 ensures this higher level of product integrity. We took care to maintain magnetic strength under increased temperatures and incorporated other high-temp features. For example, along with the magnet upgrade, we replaced the standard...

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Plastics Injection Molding, Blow Molding, Recycling-11

SELF-CLEANING FF DRAWER MAGNETS – MANUAL AND PNEUMATIC With no need to pull apart components for cleaning, our advanced Bunting® Self-Cleaning Drawer Magnets feature extra-long magnetic cartridges that fit inside stainless steel sleeves. This enables a self-cleaning mechanism as tramp metal collects on the sleeve surfaces, then falls from the sleeves when they are pulled clear of the magnetic cartridges. No wiping or brushing is required. Simply remove the drawer assembly and pull out the magnetic cartridge. With one smooth motion, a separate assembly cleans the magnetic cartridges with grommets....

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POWDER FF DRAWER MAGNETS FOR FINE-GRAINED RESINS The Bunting® Powder FF Drawer Magnet is a modification of the Neo FF Series designed to reduce loss when separating metal from fine product. It separates ferrous metal contaminants from fine-grained PVC and other powdery materials while preventing minimal product from escaping. • Clear polycarbonate drawer front has leak-resistant seals and permits monitoring material flow and tramp iron accumulation. • Magnet housing has been redesigned to bear the weight of infeed hoppers and other processing components. • Inside of the housing is ground smooth...

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DRAWER MAGNET OPTIONS (AVAILABLE FOR ALL FF DRAWERS): 1. No-Spill™ Slide Gate: Patented design allows for complete shut-off of product flow, reducing spillage. 2. Purge Hopper: Speeds cleaning of your equipment when changing color or compound without sacrificing magnetic protestation. Dump Tube: Allows operator to completely empty the drawer housing and material hopper of plastic after job is completed. 4. Liquid Port: Promotes quick addition of color additive into the resin. Port may also be used to hold temperature probe. 5. Powder Seal Kit: Provides a compression seal around the Slide Gate...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.